| Air conditioning / Air conditioning |
Air conditioning : General data |
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| Air conditioning / Air conditioning |
Dust and pollen filter location |
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| Capacities / Air conditioning |
Plug location |
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High-pressure connecting pipe (H); low-pressure connecting pipe (L) |  |
| Electrical / Battery capacity |
Cold cranking amperes (CCA) |
640 (A) |
EN | |
| Electrical / Battery capacity |
Cold cranking amperes (CCA) |
760 (A) |
EN | |
| Electrical / Battery location |
Engine compartment |
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| Torque settings / Big-end bearing cap |
Stage 1 |
5 (Nm) |
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| Torque settings / Big-end bearing cap |
Stage 2 |
10 (Nm) |
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| Torque settings / Big-end bearing cap |
Stage 3 |
130 (°) |
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| Brakes / Brakes |
Front disc brakes |
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| Brakes / Brakes |
Disc run-out, maximum |
0.05 (mm) |
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| Brakes / Brakes |
Rear disc brakes |
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| Brakes / Brakes |
Rear drum brakes |
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| Steering and wheel alignment / Camber, front |
Maximum difference between the left-hand side and right-hand side |
0°30' (°) |
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| Steering and wheel alignment / Camber, front |
Maximum difference between the left-hand side and right-hand side |
0°30' (°) |
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| Steering and wheel alignment / Camber, rear |
Maximum difference between the left-hand side and right-hand side |
0°30' (°) |
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| Steering and wheel alignment / Camber, rear |
Maximum difference between the left-hand side and right-hand side |
0°30' (°) |
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| Torque settings / Camshaft bearing caps |
Stage 1 |
3 (Nm) |
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| Torque settings / Camshaft bearing caps |
Stage 2 |
10 (Nm) |
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| Torque settings / Camshaft gearwheel |
Renew the bolt |
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| Torque settings / Camshaft gearwheel |
Stage 1 |
20 (Nm) |
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| Torque settings / Camshaft gearwheel |
Stage 2 |
50 (°) |
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| Capacities / Capacities |
Engine |
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| Capacities / Capacities |
Engine sump, including filter |
3.75 (l) |
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| Capacities / Capacities |
AdBlue |
17.0 (l) |
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| Capacities / Capacities |
Diesel particulate filter additive |
1.1 (l) |
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| Capacities / Capacities |
Brakes : General data |
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| Capacities / Capacities |
Brake system |
1.0 (l) |
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| Capacities / Capacities |
Manual transmission, BE4/5, Number of gears 5-speed |
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| Capacities / Capacities |
Air conditioning : General data |
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| Capacities / Capacities |
Air-conditioning compressor oil, system total |
135 (ml) |
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| Capacities / Capacities |
With R1234yf refrigerant |
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| Capacities / Capacities |
Refrigerant |
425 (g) |
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| Capacities / Capacities |
With R134a refrigerant |
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| Capacities / Capacities |
Refrigerant |
425 (g) |
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| Steering and wheel alignment / Castor, front |
Maximum difference between the left-hand side and right-hand side |
0°30' (°) |
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| Steering and wheel alignment / Castor, front |
Maximum difference between the left-hand side and right-hand side |
0°30' (°) |
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| Engine (specifications) / Compression pressure |
Differential limit between cylinders |
< 5.0 (bar) |
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| Torque settings / Coolant pump |
Stage 1 |
5 (Nm) |
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| Torque settings / Coolant pump |
Stage 2 |
9 (Nm) |
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| Torque settings / Crankshaft pulley |
Renew the bolt |
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| Torque settings / Crankshaft pulley |
Stage 1 |
35 (Nm) |
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| Torque settings / Crankshaft pulley |
Stage 2 |
190 (°) |
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| Torque settings / Cylinder head |
Refer to 'Extra Info' |
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| Torque settings / Cylinder head |
Renew the bolts |
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| Torque settings / Cylinder head |
Stage 1 |
20 (Nm) |
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| Torque settings / Cylinder head |
Stage 2 |
40 (Nm) |
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| Torque settings / Cylinder head |
Stage 3 |
260 (°) |
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| Brakes / Disc diameter, front |
Disc thickness, front |
22.0 (mm) |
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| Brakes / Disc diameter, front |
Disc thickness, front, minimum |
20.0 (mm) |
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| Brakes / Disc diameter, rear |
Disc thickness, rear |
9.0 (mm) |
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| Brakes / Disc diameter, rear |
Disc thickness, rear, minimum |
7.0 (mm) |
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| Engine (general) / Distribution type |
Timing belt |
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| Brakes / Drum diameter, rear |
Drum diameter, rear, maximum |
204.4 (mm) |
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| Brakes / Drum diameter, rear |
Drum diameter, rear, maximum |
229.8 (mm) |
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| Torque settings / Dual mass flywheel |
Renew the bolts |
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| Torque settings / Dual mass flywheel |
Stage 1 |
25 (Nm) |
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| Torque settings / Dual mass flywheel |
Stage 2 |
|
Loosen | |
| Torque settings / Dual mass flywheel |
Stage 3 |
8 (Nm) |
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| Torque settings / Dual mass flywheel |
Stage 4 |
30 (Nm) |
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| Torque settings / Dual mass flywheel |
Stage 5 |
90 (°) |
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| Electrical / Electrical |
Electrical system |
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| Electrical / Electrical |
Alternator |
150 (A) |
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| Emissions / Emissions |
Engine |
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| Emissions / Emissions |
Oil temperature during test |
> 60 (°C) |
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| Emissions / Emissions |
Corrected smoke absorption value |
< 1.5 (m-1) |
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| Emissions / Emissions |
Test time |
0.5 - 2.0 (s) |
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| Emissions / Emissions |
Exhaust gas analysis test method (Germany only) |
B |
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| Emissions / Emissions |
Hatchback, Manual transmission, EURO 6 |
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| Emissions / Emissions |
Fuel consumption, combined usage |
3.70 (l/100 km) |
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| Emissions / Emissions |
Fuel consumption, extra-urban driving |
3.20 (l/100 km) |
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| Emissions / Emissions |
Fuel consumption, urban driving |
4.40 (l/100 km) |
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| Emissions / Emissions |
Emission code |
Euro 6 |
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| Emissions / Emissions |
Emission standard |
715/2007*2016/646W (2016-07-25 ->) |
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| Emissions / Emissions |
CO2 average |
95 (g/km) |
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| Emissions / Emissions |
CO |
0.301 (g/km) |
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| Emissions / Emissions |
HC |
- |
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| Emissions / Emissions |
NOx |
0.033 (g/km) |
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| Emissions / Emissions |
HC NOx |
0.055 (g/km) |
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| Emissions / Emissions |
Particles |
0.51 (g/km) |
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| Engine (general) / Engine (general) |
Engine |
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| Engine (general) / Engine (general) |
Engine code |
DV6FD (BHY) |
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| Engine (general) / Engine (general) |
Capacity |
1560 (cc) |
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| Engine (general) / Engine (general) |
Engine speed at maximum power |
3750 (rpm) |
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| Engine (general) / Engine (general) |
Number of cylinders |
4 |
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| Engine (general) / Engine (general) |
Valves per cylinder |
2 |
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| Engine (general) / Engine (general) |
Note: The coolant pump is timing-belt driven |
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| Engine (specifications) / Engine (specifications) |
Engine |
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| Engine (specifications) / Engine (specifications) |
Firing order |
1 - 3 - 4 - 2 |
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| Engine (specifications) / Engine (specifications) |
Oil pressure |
1.3/1000 (bar/rpm) |
at 110 °C | |
| Engine (specifications) / Engine (specifications) |
Oil pressure |
3.5/4000 (bar/rpm) |
at 110 °C | |
| Engine (specifications) / Engine (specifications) |
Turbo pressure |
0.2/2500 (bar/rpm) |
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| Engine (specifications) / Engine (specifications) |
Turbo pressure |
0.6/4000 (bar/rpm) |
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| Engine (specifications) / Engine (specifications) |
Drive belt layout |
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With air conditioning |  |
| Engine (specifications) / Engine (specifications) |
Drive belt layout |
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Without air conditioning |  |
| Torque settings / Exhaust manifold |
Renew the nuts |
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| Torque settings / Flywheel |
Renew the bolts |
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| Torque settings / Flywheel |
Stage 1 |
25 (Nm) |
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| Torque settings / Flywheel |
Stage 2 |
|
Loosen | |
| Torque settings / Flywheel |
Stage 3 |
8 (Nm) |
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| Torque settings / Flywheel |
Stage 4 |
17 (Nm) |
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| Torque settings / Flywheel |
Stage 5 |
75 (°) |
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| Engine (specifications) / Fuel system |
Common rail |
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| Torque settings / Injector |
Stage 1 |
7 (Nm) |
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| Torque settings / Injector |
Stage 2 |
85 (°) |
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| Torque settings / Main bearing cap |
Stage 1 |
M9: 10 (Nm) |
Bolts 1 - 10 | |
| Torque settings / Main bearing cap |
Stage 2 |
M6: 6 (Nm) |
Bolts 11 - 24 | |
| Torque settings / Main bearing cap |
Stage 3 |
M6: 8 (Nm) |
Bolts A | |
| Torque settings / Main bearing cap |
Stage 4 |
180 (°) |
Loosen the inner bolts | |
| Torque settings / Main bearing cap |
Stage 5 |
30 (Nm) |
Bolts 1 - 10 | |
| Torque settings / Main bearing cap |
Stage 6 |
140 (°) |
Bolts 1 - 10 | |
| Torque settings / Main bearing cap |
Stage 7 |
8 (Nm) |
Bolts 11 - 24 | |
| Capacities / Manual transmission |
Gearbox refill |
1.9 (l) |
Filled for life | |
| Capacities / Manual transmission |
Plug location |
|
1 - Filler plug; 2 - Level plug; 3 - Drain plug |  |
| Torque settings / Oil pump |
Stage 1 |
5 (Nm) |
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| Torque settings / Oil pump |
Stage 2 |
9 (Nm) |
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| Wheels and tyres / Spare tyre size |
Front tyre pressure |
2.1 (bar) |
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| Wheels and tyres / Spare tyre size |
Rear tyre pressure |
2.1 - 2.4 (bar) |
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| Wheels and tyres / Spare tyre size |
Spare tyre pressure |
4.2 (bar) |
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| Steering and wheel alignment / Steering and wheel alignment |
Suspension : General data |
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| Steering and wheel alignment / Steering and wheel alignment |
Wheelbase |
2539 (mm) |
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| Steering and wheel alignment / Steering and wheel alignment |
Vehicle condition |
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Unloaded |  |
| Steering and wheel alignment / Steering and wheel alignment |
Ride height |
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| Steering and wheel alignment / Steering and wheel alignment |
Hatchback, Standard suspension |
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| Steering and wheel alignment / Steering and wheel alignment |
Ride height, front |
L1 = 135.0 (mm) |
Measure R; compress the springs until H = R - L | |
| Steering and wheel alignment / Steering and wheel alignment |
Ride height, rear |
L2 = -73.2 (mm) |
Measure R; compress the springs until H = R - L | |
| Steering and wheel alignment / Steering and wheel alignment |
Toe-in, front |
0°12' ± 0°08' (°) |
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| Steering and wheel alignment / Steering and wheel alignment |
King pin inclination (KPI), front |
11°24' ± 0°30' (°) |
Not adjustable | |
| Steering and wheel alignment / Steering and wheel alignment |
Toe-in, rear |
0°40' ± 0°08' (°) |
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| Steering and wheel alignment / Steering and wheel alignment |
Thrust angle |
0°00' ± 0°30' (°) |
Rear | |
| Steering and wheel alignment / Steering and wheel alignment |
MPV, Reinforced suspension |
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| Steering and wheel alignment / Steering and wheel alignment |
Ride height, front |
L1 = 127.0 (mm) |
Measure R; compress the springs until H = R - L | |
| Steering and wheel alignment / Steering and wheel alignment |
Ride height, rear |
L2 = -81.2 (mm) |
Measure R; compress the springs until H = R - L | |
| Steering and wheel alignment / Steering and wheel alignment |
Toe-in, front |
0°12' ± 0°08' (°) |
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| Steering and wheel alignment / Steering and wheel alignment |
King pin inclination (KPI), front |
12°00' ± 0°30' (°) |
Not adjustable | |
| Steering and wheel alignment / Steering and wheel alignment |
Toe-in, rear |
0°36' ± 0°08' (°) |
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| Steering and wheel alignment / Steering and wheel alignment |
Thrust angle |
0°00' ± 0°30' (°) |
Rear | |
| Wheels and tyres / This vehicle is fitted with direct TPMS |
Note: Do not damage the tyre pressure sensors in the wheels |
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| Torque settings / Torque settings |
Engine |
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| Torque settings / Torque settings |
Note: Always renew stretch bolts and self-locking nuts |
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| Torque settings / Torque settings |
Sump |
12 (Nm) |
Bolts | |
| Torque settings / Torque settings |
Sump |
10 (Nm) |
Studs | |
| Torque settings / Torque settings |
Sump |
12 (Nm) |
Nuts | |
| Torque settings / Torque settings |
Engine oil drain plug |
34 (Nm) |
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| Torque settings / Torque settings |
Oil filter |
25 (Nm) |
Cover | |
| Torque settings / Torque settings |
Fuel filter |
8 (Nm) |
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| Torque settings / Torque settings |
Glow plugs |
6 (Nm) |
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| Torque settings / Torque settings |
Starter motor |
20 (Nm) |
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| Torque settings / Torque settings |
Alternator |
45 (Nm) |
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| Torque settings / Torque settings |
Camshaft position sensor |
8 (Nm) |
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| Torque settings / Torque settings |
Timing belt tensioner pulley |
30 (Nm) |
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| Torque settings / Torque settings |
Timing belt idler pulley |
37 (Nm) |
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| Torque settings / Torque settings |
Timing cover |
5 (Nm) |
Lower section | |
| Torque settings / Torque settings |
Timing cover |
4 (Nm) |
Upper section | |
| Torque settings / Torque settings |
Exhaust manifold |
10 (Nm) |
Studs | |
| Torque settings / Torque settings |
Fuel rail |
20 (Nm) |
| |
| Torque settings / Torque settings |
High-pressure pump |
20 (Nm) |
| |
| Torque settings / Torque settings |
Turbocharger |
10 (Nm) |
Studs | |
| Torque settings / Torque settings |
Engine/gearbox mounts |
|
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| Torque settings / Torque settings |
Front disc brakes |
|
| |
| Torque settings / Torque settings |
Front brake caliper guide bolt |
30 (Nm) |
| |
| Torque settings / Torque settings |
Front brake caliper carrier |
105 (Nm) |
Renew the bolts | |
| Torque settings / Torque settings |
Brake hose to caliper |
15 (Nm) |
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| Torque settings / Torque settings |
Rear disc brakes |
|
| |
| Torque settings / Torque settings |
Rear brake caliper guide bolt |
35 (Nm) |
| |
| Torque settings / Torque settings |
Rear brake caliper carrier |
53 (Nm) |
Renew the bolts | |
| Torque settings / Torque settings |
Brake hose to caliper |
15 (Nm) |
| |
| Torque settings / Torque settings |
Manual transmission, BE4/5, Number of gears 5-speed |
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| Torque settings / Torque settings |
Manual transmission filler plug |
15 (Nm) |
| |
| Torque settings / Torque settings |
Manual transmission level plug |
22 (Nm) |
| |
| Torque settings / Torque settings |
Manual transmission drain plug |
35 (Nm) |
| |
| Torque settings / Torque settings |
Clutch pressure plate |
20 (Nm) |
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| Torque settings / Torque settings |
Suspension : General data |
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| Torque settings / Torque settings |
Note: Always renew stretch bolts and self-locking nuts |
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| Torque settings / Torque settings |
Front drive shaft to wheel bearing housing |
245 (Nm) |
M20 | |
| Torque settings / Torque settings |
Front drive shaft to wheel bearing housing |
312 (Nm) |
M24 | |
| Torque settings / Torque settings |
Suspension: Refer to 'Technical drawings' |
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| Torque settings / Torque settings |
Wheels and tyres |
|
| |
| Torque settings / Torque settings |
Wheel bolts |
110 (Nm) |
Steel wheels (used wheel rims) |  |
| Torque settings / Torque settings |
Wheel bolts |
100 (Nm) |
Steel wheels (used wheel rims) |  |
| Torque settings / Torque settings |
Wheel bolts |
100 (Nm) |
Aluminium wheels (used wheel rims) | |
| Torque settings / Torque settings |
Tyre pressure sensor |
8 (Nm) |
| |
| Torque settings / Torque settings |
Steering |
|
| |
| Torque settings / Torque settings |
Note: Always renew stretch bolts and self-locking nuts |
|
| |
| Torque settings / Torque settings |
Steering wheel |
35 (Nm) |
Renew the bolt | |
| Torque settings / Torque settings |
Steering: Refer to 'Technical drawings' |
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| |
| Torque settings / Torque settings |
Air conditioning : General data |
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| |
| Torque settings / Torque settings |
Air-conditioning compressor |
25 (Nm) |
| |
| Torque settings / Turbocharger |
Renew the nuts |
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| |
| Wheels and tyres / Tyre size |
Front tyre pressure |
2.1 (bar) |
| |
| Wheels and tyres / Tyre size |
Rear tyre pressure |
2.1- 2.4 (bar) |
| |
| Wheels and tyres / Tyre size |
Front tyre pressure |
2.1 (bar) |
| |
| Wheels and tyres / Tyre size |
Rear tyre pressure |
2.1 - 2.4 (bar) |
| |
| Wheels and tyres / Tyre size |
Front tyre pressure |
2.3 (bar) |
| |
| Wheels and tyres / Tyre size |
Rear tyre pressure |
2.2 - 2.5 (bar) |
| |
| Wheels and tyres / Tyre size |
Front tyre pressure |
2.3 (bar) |
| |
| Wheels and tyres / Tyre size |
Rear tyre pressure |
2.3 - 2.6 (bar) |
| |
| Engine (specifications) / Valve clearance |
Hydraulic |
|
| |
| Torque settings / Valve cover |
Stage 1 |
5 (Nm) |
Bolts 1 - 9 | |
| Torque settings / Valve cover |
Stage 2 |
12 (Nm) |
Bolts 1 - 9 | |
| Torque settings / Valve cover |
Stage 3 |
10 (Nm) |
Bolts 10 and 11 | |
| Torque settings / Wheel bolts |
Stage 1 |
100 (Nm) |
| |
| Torque settings / Wheel bolts |
Stage 2 |
|
Loosen the bolts | |
| Torque settings / Wheel bolts |
Stage 3 |
100 (Nm) |
| |
| Torque settings / Wheel bolts |
Stage 1 |
110 (Nm) |
| |
| Torque settings / Wheel bolts |
Stage 2 |
|
Loosen the bolts | |
| Torque settings / Wheel bolts |
Stage 3 |
110 (Nm) |
| |
| Torque settings / Wheel bolts |
Stage 1 |
100 (Nm) |
| |
| Torque settings / Wheel bolts |
Stage 2 |
|
Loosen the bolts | |
| Torque settings / Wheel bolts |
Stage 3 |
100 (Nm) |
| |
| Wheels and tyres / Wheels and tyres |
Wheels and tyres |
|
| |
| Wheels and tyres / Wheels and tyres |
Tyre size |
185/65 R15 88H |
| |
| Wheels and tyres / Wheels and tyres |
Spare tyre size |
195/65 R15 91H |
| |
| Wheels and tyres / Wheels and tyres |
Speed index, minimum |
U |
Based on the maximum speed as listed in the European Type Approval data sheets | |