| Air conditioning / Air conditioning |
Air conditioning : General data |
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| Air conditioning / Air conditioning |
Dust and pollen filter location (left-hand drive) |
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| Air conditioning / Air conditioning |
Dust and pollen filter location (right-hand drive) |
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| Capacities / Air conditioning |
Plug location |
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| Electrical / Battery capacity |
Cold cranking amperes (CCA) |
640 (A) |
EN | |
| Electrical / Battery capacity |
Cold cranking amperes (CCA) |
760 (A) |
EN | |
| Electrical / Battery location |
Engine compartment |
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| Torque settings / Big-end bearing cap |
Renew the nuts |
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| Torque settings / Big-end bearing cap |
Stage 1 |
20 (Nm) |
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| Torque settings / Big-end bearing cap |
Stage 2 |
70 (°) |
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| Brakes / Brakes |
Front disc brakes |
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| Brakes / Brakes |
Disc diameter, front |
304.0 (mm) |
Ventilated discs | |
| Brakes / Brakes |
Disc thickness, front |
28.0 (mm) |
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| Brakes / Brakes |
Disc thickness, front, minimum |
26.0 (mm) |
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| Brakes / Brakes |
Disc run-out, maximum |
0.05 (mm) |
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| Brakes / Brakes |
Rear disc brakes |
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| Steering and wheel alignment / Camber, front |
Maximum difference between the left-hand side and right-hand side |
0°30' (°) |
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| Steering and wheel alignment / Camber, front |
Maximum difference between the left-hand side and right-hand side |
0°30' (°) |
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| Steering and wheel alignment / Camber, front |
Maximum difference between the left-hand side and right-hand side |
0°30' (°) |
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| Steering and wheel alignment / Camber, front |
Maximum difference between the left-hand side and right-hand side |
0°30' (°) |
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| Steering and wheel alignment / Camber, front |
Maximum difference between the left-hand side and right-hand side |
0°30' (°) |
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| Steering and wheel alignment / Camber, front |
Maximum difference between the left-hand side and right-hand side |
0°30' (°) |
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| Steering and wheel alignment / Camber, front |
Maximum difference between the left-hand side and right-hand side |
0°30' (°) |
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| Steering and wheel alignment / Camber, front |
Maximum difference between the left-hand side and right-hand side |
0°30' (°) |
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| Steering and wheel alignment / Camber, rear |
Maximum difference between the left-hand side and right-hand side |
0°30' (°) |
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| Steering and wheel alignment / Camber, rear |
Maximum difference between the left-hand side and right-hand side |
0°30' (°) |
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| Steering and wheel alignment / Camber, rear |
Maximum difference between the left-hand side and right-hand side |
0°30' (°) |
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| Steering and wheel alignment / Camber, rear |
Maximum difference between the left-hand side and right-hand side |
0°30' (°) |
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| Steering and wheel alignment / Camber, rear |
Maximum difference between the left-hand side and right-hand side |
0°30' (°) |
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| Steering and wheel alignment / Camber, rear |
Maximum difference between the left-hand side and right-hand side |
0°30' (°) |
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| Steering and wheel alignment / Camber, rear |
Maximum difference between the left-hand side and right-hand side |
0°30' (°) |
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| Steering and wheel alignment / Camber, rear |
Maximum difference between the left-hand side and right-hand side |
0°30' (°) |
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| Steering and wheel alignment / Camber, rear |
Maximum difference between the left-hand side and right-hand side |
0°30' (°) |
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| Steering and wheel alignment / Camber, rear |
Maximum difference between the left-hand side and right-hand side |
0°30' (°) |
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| Torque settings / Camshaft bearing caps |
Renew the bolts |
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Black-coloured bolts | |
| Torque settings / Camshaft bearing caps |
Stage 1 |
5 (Nm) |
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| Torque settings / Camshaft bearing caps |
Stage 2 |
11 (Nm) |
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| Torque settings / Camshaft gearwheel |
Stage 1 |
20 (Nm) |
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| Torque settings / Camshaft gearwheel |
Stage 2 |
60 (°) |
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| Capacities / Capacities |
Engine |
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| Capacities / Capacities |
Engine sump, including filter |
6.0 (l) |
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| Capacities / Capacities |
Engine sump, including filter |
7.1 (l) |
Dry engine, after overhaul | |
| Capacities / Capacities |
AdBlue |
21.0 (l) |
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| Capacities / Capacities |
Diesel particulate filter additive |
1.4 (l) |
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| Capacities / Capacities |
Brakes : General data |
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| Capacities / Capacities |
Brake system |
1.0 (l) |
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| Capacities / Capacities |
Manual transmission, ML6C, Number of gears 6-speed |
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| Capacities / Capacities |
Air conditioning : General data |
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| Capacities / Capacities |
Van, With R134a refrigerant |
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| Capacities / Capacities |
Refrigerant |
500 (g) |
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| Capacities / Capacities |
Passenger van, With R1234yf refrigerant |
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| Capacities / Capacities |
Refrigerant |
450 (g) |
Without rear air conditioning | |
| Capacities / Capacities |
Refrigerant |
775 (g) |
With rear air conditioning | |
| Capacities / Capacities |
Air conditioning : Sanden |
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| Capacities / Capacities |
Air-conditioning compressor oil, system total |
60 (ml) |
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| Capacities / Capacities |
Air conditioning : Valeo |
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| Capacities / Capacities |
Air-conditioning compressor oil, system total |
135 (ml) |
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| Steering and wheel alignment / Castor, front |
Maximum difference between the left-hand side and right-hand side |
0°30' (°) |
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| Steering and wheel alignment / Castor, front |
Maximum difference between the left-hand side and right-hand side |
0°30' (°) |
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| Steering and wheel alignment / Castor, front |
Maximum difference between the left-hand side and right-hand side |
0°30' (°) |
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| Steering and wheel alignment / Castor, front |
Maximum difference between the left-hand side and right-hand side |
0°30' (°) |
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| Steering and wheel alignment / Castor, front |
Maximum difference between the left-hand side and right-hand side |
0°30' (°) |
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| Steering and wheel alignment / Castor, front |
Maximum difference between the left-hand side and right-hand side |
0°30' (°) |
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| Steering and wheel alignment / Castor, front |
Maximum difference between the left-hand side and right-hand side |
0°30' (°) |
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| Steering and wheel alignment / Castor, front |
Maximum difference between the left-hand side and right-hand side |
0°30' (°) |
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| Steering and wheel alignment / Castor, front |
Maximum difference between the left-hand side and right-hand side |
0°30' (°) |
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| Engine (specifications) / Compression pressure |
Differential limit between cylinders |
< 5.0 (bar) |
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| Torque settings / Coolant pump |
Stage 1 |
5 (Nm) |
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| Torque settings / Coolant pump |
Stage 2 |
15 (Nm) |
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| Torque settings / Crankshaft pulley |
Stage 1 |
70 (Nm) |
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| Torque settings / Crankshaft pulley |
Stage 2 |
110 (°) |
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| Torque settings / Cylinder head |
Refer to 'Extra Info' |
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| Torque settings / Cylinder head |
Stage 1 |
20 (Nm) |
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| Torque settings / Cylinder head |
Stage 2 |
60 (Nm) |
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| Torque settings / Cylinder head |
Stage 3 |
220 (°) |
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| Brakes / Disc diameter, rear |
Disc thickness, rear |
12.0 (mm) |
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| Brakes / Disc diameter, rear |
Disc thickness, rear, minimum |
10.0 (mm) |
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| Brakes / Disc diameter, rear |
Disc thickness, rear |
22.0 (mm) |
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| Brakes / Disc diameter, rear |
Disc thickness, rear, minimum |
20.0 (mm) |
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| Engine (general) / Distribution type |
Timing belt |
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| Torque settings / Drive plate |
Renew the bolts |
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| Torque settings / Drive plate |
Stage 1 |
33 (Nm) |
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| Torque settings / Drive plate |
Stage 2 |
34 (°) |
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| Electrical / Electrical |
Electrical system |
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| Engine (general) / Engine (general) |
Engine |
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| Engine (general) / Engine (general) |
Engine code |
DW10FD (AHR) |
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| Engine (general) / Engine (general) |
Capacity |
1997 (cc) |
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| Engine (general) / Engine (general) |
Valves per cylinder |
4 |
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| Engine (general) / Engine (general) |
Note: The coolant pump is timing-belt driven |
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| Engine (specifications) / Engine (specifications) |
Engine |
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| Engine (specifications) / Engine (specifications) |
Firing order |
1 - 3 - 4 - 2 |
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| Engine (specifications) / Engine (specifications) |
Oil pressure at idle speed |
1.35 (bar) |
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| Engine (specifications) / Engine (specifications) |
Oil pressure at full load |
4.95 (bar) |
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| Engine (specifications) / Engine (specifications) |
Oil pressure |
2.50 / 2000 (bar/rpm) |
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| Engine (specifications) / Engine (specifications) |
Oil pressure |
2.85 / 3000 (bar/rpm) |
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| Engine (specifications) / Engine (specifications) |
Oil pressure |
4.95 / 4000 (bar/rpm) |
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| Engine (specifications) / Engine (specifications) |
Turbo pressure |
0.05 / 2000 (bar/rpm) |
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| Engine (specifications) / Engine (specifications) |
Turbo pressure |
0.15 / 3000 (bar/rpm) |
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| Engine (specifications) / Engine (specifications) |
Turbo pressure |
0.25 / 4000 (bar/rpm) |
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| Engine (specifications) / Engine (specifications) |
Turbo pressure |
0.01 (bar) |
At idle speed | |
| Engine (specifications) / Engine (specifications) |
Turbo pressure |
1.05 (bar) |
At full load, vehicle stationary | |
| Engine (specifications) / Engine (specifications) |
Turbo pressure |
1.65 (bar) |
At full load, vehicle being driven | |
| Engine (specifications) / Engine (specifications) |
Drive belt layout |
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With start/stop system |  |
| Engine (specifications) / Engine (specifications) |
Drive belt layout |
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Without start/stop system |  |
| Torque settings / Exhaust manifold |
Renew the nuts |
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| Torque settings / Exhaust manifold |
Stage 1 |
15 (Nm) |
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| Torque settings / Exhaust manifold |
Stage 2 |
30 (Nm) |
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| Torque settings / Flywheel |
Renew the bolts |
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| Torque settings / Flywheel |
Stage 1 |
33 (Nm) |
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| Torque settings / Flywheel |
Stage 2 |
34 (°) |
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| Engine (specifications) / Fuel system |
Common rail |
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| Torque settings / Injector |
Stage 1 |
7 (Nm) |
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| Torque settings / Injector |
Stage 2 |
110 (°) |
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| Steering and wheel alignment / King pin inclination (KPI), front |
Maximum difference between the left-hand side and right-hand side |
0°30' (°) |
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| Steering and wheel alignment / King pin inclination (KPI), front |
Maximum difference between the left-hand side and right-hand side |
0°30' (°) |
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| Steering and wheel alignment / King pin inclination (KPI), front |
Maximum difference between the left-hand side and right-hand side |
0°30' (°) |
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| Steering and wheel alignment / King pin inclination (KPI), front |
Maximum difference between the left-hand side and right-hand side |
0°30' (°) |
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| Steering and wheel alignment / King pin inclination (KPI), front |
Maximum difference between the left-hand side and right-hand side |
0°30' (°) |
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| Steering and wheel alignment / King pin inclination (KPI), front |
Maximum difference between the left-hand side and right-hand side |
0°30' (°) |
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| Steering and wheel alignment / King pin inclination (KPI), front |
Maximum difference between the left-hand side and right-hand side |
0°30' (°) |
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| Steering and wheel alignment / King pin inclination (KPI), front |
Maximum difference between the left-hand side and right-hand side |
0°30' (°) |
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| Torque settings / Main bearing cap |
Stage 1 |
10 (Nm) |
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| Torque settings / Main bearing cap |
Stage 2 |
30 (Nm) |
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| Torque settings / Main bearing cap |
Stage 3 |
82 (°) |
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| Capacities / Manual transmission |
Gearbox refill after overhaul |
2.2 (l) |
With cooling fins | |
| Capacities / Manual transmission |
Gearbox refill after overhaul |
2.9 (l) |
Without cooling fins | |
| Capacities / Manual transmission |
Gearbox refill |
1.9 (l) |
With cooling fins | |
| Capacities / Manual transmission |
Gearbox refill |
2.6 (l) |
Without cooling fins | |
| Capacities / Manual transmission |
Plug location |
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1 - Drain plug; 2 - Filler plug |  |
| Torque settings / Oil pump |
Stage 1 |
7 (Nm) |
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| Torque settings / Oil pump |
Stage 2 |
9 (Nm) |
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| Wheels and tyres / Spare tyre size |
Front tyre pressure |
2.8 - 3.0 (bar) |
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| Wheels and tyres / Spare tyre size |
Rear tyre pressure |
3.1 - 3.5 (bar) |
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| Wheels and tyres / Spare tyre size |
Front tyre pressure |
2.8 - 3.0 (bar) |
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| Wheels and tyres / Spare tyre size |
Rear tyre pressure |
3.1 - 3.5 (bar) |
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| Steering and wheel alignment / Steering and wheel alignment |
Suspension : General data |
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| Steering and wheel alignment / Steering and wheel alignment |
Wheelbase |
2925.0 (mm) |
Short wheelbase | |
| Steering and wheel alignment / Steering and wheel alignment |
Wheelbase |
3275.0 (mm) |
Long wheelbase | |
| Steering and wheel alignment / Steering and wheel alignment |
Vehicle condition |
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Unloaded |  |
| Steering and wheel alignment / Steering and wheel alignment |
Ride height |
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| Steering and wheel alignment / Steering and wheel alignment |
Ride height, front |
L1 (mm) |
Measure R; measure H; calculate L = R - H | |
| Steering and wheel alignment / Steering and wheel alignment |
Ride height, rear |
L2 (mm) |
Measure R; measure H; calculate L = R - H | |
| Steering and wheel alignment / Steering and wheel alignment |
Passenger van, Standard suspension, Short wheelbase |
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| Steering and wheel alignment / Steering and wheel alignment |
Toe, front |
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| Steering and wheel alignment / Steering and wheel alignment |
Toe-in, rear |
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| Steering and wheel alignment / Steering and wheel alignment |
Thrust angle |
0°00' ± 0°30' (°) |
Rear | |
| Steering and wheel alignment / Steering and wheel alignment |
Passenger van, Standard suspension, Long wheelbase |
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| Steering and wheel alignment / Steering and wheel alignment |
Toe, front |
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| Steering and wheel alignment / Steering and wheel alignment |
Toe-in, rear |
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| Steering and wheel alignment / Steering and wheel alignment |
Thrust angle |
0°00' ± 0°30' (°) |
Rear | |
| Steering and wheel alignment / Steering and wheel alignment |
Passenger van, Reinforced suspension, Short wheelbase |
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| Steering and wheel alignment / Steering and wheel alignment |
Toe, front |
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| Steering and wheel alignment / Steering and wheel alignment |
Toe-in, rear |
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| Steering and wheel alignment / Steering and wheel alignment |
Thrust angle |
0°00' ± 0°30' (°) |
Rear | |
| Steering and wheel alignment / Steering and wheel alignment |
Passenger van, Reinforced suspension, Long wheelbase |
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| Steering and wheel alignment / Steering and wheel alignment |
Toe, front |
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| Steering and wheel alignment / Steering and wheel alignment |
Toe-in, rear |
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| Steering and wheel alignment / Steering and wheel alignment |
Thrust angle |
0°00' ± 0°30' (°) |
Rear | |
| Steering and wheel alignment / Steering and wheel alignment |
Van, Standard suspension, Short wheelbase |
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| Steering and wheel alignment / Steering and wheel alignment |
Toe, front |
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| Steering and wheel alignment / Steering and wheel alignment |
Toe-in, rear |
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Maximum allowable cargo weight: 1000 kg | |
| Steering and wheel alignment / Steering and wheel alignment |
Toe-in, rear |
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Maximum allowable cargo weight: 1400 kg | |
| Steering and wheel alignment / Steering and wheel alignment |
Thrust angle |
0°00' ± 0°30' (°) |
Rear | |
| Steering and wheel alignment / Steering and wheel alignment |
Van, Standard suspension, Long wheelbase |
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| Steering and wheel alignment / Steering and wheel alignment |
Toe, front |
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| Steering and wheel alignment / Steering and wheel alignment |
Toe-in, rear |
|
Maximum allowable cargo weight: 1000 kg | |
| Steering and wheel alignment / Steering and wheel alignment |
Toe-in, rear |
|
Maximum allowable cargo weight: 1400 kg | |
| Steering and wheel alignment / Steering and wheel alignment |
Thrust angle |
0°00' ± 0°30' (°) |
Rear | |
| Steering and wheel alignment / Steering and wheel alignment |
Van, Reinforced suspension, Short wheelbase |
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| Steering and wheel alignment / Steering and wheel alignment |
Toe, front |
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| Steering and wheel alignment / Steering and wheel alignment |
Toe-in, rear |
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| Steering and wheel alignment / Steering and wheel alignment |
Thrust angle |
0°00' ± 0°30' (°) |
Rear | |
| Steering and wheel alignment / Steering and wheel alignment |
Van, Reinforced suspension, Long wheelbase |
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| Steering and wheel alignment / Steering and wheel alignment |
Toe, front |
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| Steering and wheel alignment / Steering and wheel alignment |
Toe-in, rear |
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| Steering and wheel alignment / Steering and wheel alignment |
Thrust angle |
0°00' ± 0°30' (°) |
Rear | |
| Torque settings / Sump |
Renew the bolts |
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| Torque settings / Sump |
Stage 1 |
10 (Nm) |
| |
| Torque settings / Sump |
Stage 2 |
16 (Nm) |
| |
| Torque settings / Sump |
Stage 1 |
5 (Nm) |
| |
| Torque settings / Sump |
Stage 2 |
8 (Nm) |
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| Torque settings / Torque settings |
Engine |
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| Torque settings / Torque settings |
Note: Always renew stretch bolts and self-locking nuts |
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| Torque settings / Torque settings |
Valve cover |
8 (Nm) |
|  |
| Torque settings / Torque settings |
Fuel filter |
8 (Nm) |
| |
| Torque settings / Torque settings |
Glow plugs |
6 (Nm) |
| |
| Torque settings / Torque settings |
Starter motor |
35 (Nm) |
| |
| Torque settings / Torque settings |
Alternator |
45 (Nm) |
| |
| Torque settings / Torque settings |
Camshaft position sensor |
8 (Nm) |
| |
| Torque settings / Torque settings |
Timing belt tensioner pulley |
25 (Nm) |
Nut | |
| Torque settings / Torque settings |
Timing belt tensioner pulley |
10 (Nm) |
Stud bolt | |
| Torque settings / Torque settings |
Timing belt idler pulley |
60 (Nm) |
| |
| Torque settings / Torque settings |
Timing cover |
5 (Nm) |
| |
| Torque settings / Torque settings |
High-pressure pump |
20 (Nm) |
| |
| Torque settings / Torque settings |
Turbocharger |
20 (Nm) |
Reinforcement bracket to turbocharger assembly | |
| Torque settings / Torque settings |
Turbocharger |
30 (Nm) |
Reinforcement bracket to cylinder head | |
| Torque settings / Torque settings |
Engine/gearbox mounts |
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| |
| Torque settings / Torque settings |
Manual transmission, ML6C, Number of gears 6-speed |
|
| |
| Torque settings / Torque settings |
Manual transmission drain plug |
30 (Nm) |
| |
| Torque settings / Torque settings |
Clutch pressure plate |
20 (Nm) |
| |
| Torque settings / Torque settings |
Suspension : General data |
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| |
| Torque settings / Torque settings |
Note: Always renew stretch bolts and self-locking nuts |
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| |
| Torque settings / Torque settings |
Front drive shaft to wheel bearing housing |
312 (Nm) |
| |
| Torque settings / Torque settings |
Suspension: Refer to 'Technical drawings' |
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| |
| Torque settings / Torque settings |
Wheels and tyres |
|
| |
| Torque settings / Torque settings |
Wheel bolts |
125 (Nm) |
Used wheel rims | |
| Torque settings / Torque settings |
Steering |
|
| |
| Torque settings / Torque settings |
Note: Always renew stretch bolts and self-locking nuts |
|
| |
| Torque settings / Torque settings |
Power steering pump |
20 (Nm) |
| |
| Torque settings / Torque settings |
Steering wheel |
35 (Nm) |
| |
| Torque settings / Torque settings |
Steering: Refer to 'Technical drawings' |
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| |
| Torque settings / Torque settings |
Air conditioning : General data |
|
| |
| Torque settings / Torque settings |
Air-conditioning compressor |
25 (Nm) |
| |
| Wheels and tyres / Tyre size |
Front tyre pressure |
2.8 - 3.0 (bar) |
| |
| Wheels and tyres / Tyre size |
Rear tyre pressure |
3.1 - 3.5 (bar) |
| |
| Wheels and tyres / Tyre size |
Front tyre pressure |
2.8 - 3.0 (bar) |
| |
| Wheels and tyres / Tyre size |
Rear tyre pressure |
3.1 - 3.5 (bar) |
| |
| Torque settings / Wheel bolts |
Stage 1 |
125 (Nm) |
| |
| Torque settings / Wheel bolts |
Stage 2 |
|
Loosen the bolts | |
| Torque settings / Wheel bolts |
Stage 3 |
125 (Nm) |
| |
| Wheels and tyres / Wheels and tyres |
Wheels and tyres |
|
| |
| Wheels and tyres / Wheels and tyres |
Tyre size |
225/55 R17 101W |
| |
| Wheels and tyres / Wheels and tyres |
Spare tyre size |
225/55 R17 101W |
| |
| Wheels and tyres / Wheels and tyres |
Speed index, minimum |
T |
Based on the maximum speed as listed in the European Type Approval data sheets | |