| Air conditioning / Air conditioning |
Air conditioning |
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| Air conditioning / Air conditioning |
Dust and pollen filter location |
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| Electrical / Battery capacity |
Cold cranking amperes (CCA) |
640 (A) |
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| Electrical / Battery location |
Engine compartment |
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| Torque settings / Big-end bearing cap |
Stage 1 |
20 ± 2 (Nm) |
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| Torque settings / Big-end bearing cap |
Stage 2 |
70 (°) |
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| Brakes / Brakes |
Front disc brakes |
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| Brakes / Brakes |
Brake pad thickness, front, minimum |
2.0 (mm) |
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| Brakes / Brakes |
Rear drum brakes |
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| Brakes / Brakes |
Drum diameter, rear |
254.0 (mm) |
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| Brakes / Brakes |
Drum diameter, rear, maximum |
255.6 (mm) |
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| Brakes / Brakes |
Drum lining thickness, minimum |
1.0 (mm) |
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| Capacities / Capacities |
Engine |
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| Capacities / Capacities |
Engine sump, including filter |
5.3 (l) |
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| Capacities / Capacities |
Engine sump, including filter |
6.25 (l) |
Oil sump with increased capacity (valve cover with yellow identification label) | |
| Capacities / Capacities |
Brakes |
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| Capacities / Capacities |
Brake system |
1.0 (l) |
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| Capacities / Capacities |
Manual transmission, MLGU5, Number of gears 5-speed |
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| Capacities / Capacities |
Steering |
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| Capacities / Capacities |
Power steering |
1.5 (l) |
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| Capacities / Capacities |
Air conditioning |
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| Capacities / Capacities |
Refrigerant |
750 - 850 (g) |
Without rear air conditioning | |
| Capacities / Capacities |
Refrigerant |
950 - 1050 (g) |
With rear air conditioning | |
| Capacities / Capacities |
Air-conditioning compressor oil, system total |
135 (ml) |
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| Engine (specifications) / Compression pressure |
Normal pressure |
25.0 - 35.0 (bar) |
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| Engine (specifications) / Compression pressure |
Minimum pressure |
25.0 (bar) |
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| Engine (specifications) / Compression pressure |
Differential limit between cylinders |
< 5.0 (bar) |
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| Cooling system / Cooling system |
Engine |
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| Cooling system / Cooling system |
Thermostat opening temperature |
83 (°C) |
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| Torque settings / Crankshaft pulley |
Stage 1 |
50 (Nm) |
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| Torque settings / Crankshaft pulley |
Stage 2 |
62 (°) |
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| Torque settings / Cylinder head |
Refer to 'Extra Info' |
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| Torque settings / Cylinder head |
Stage 1 |
22 ± 2 (Nm) |
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| Torque settings / Cylinder head |
Stage 2 |
60 ± 5 (Nm) |
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| Torque settings / Cylinder head |
Stage 3 |
180 (°) |
Loosen | |
| Torque settings / Cylinder head |
Stage 4 |
60 ± 5 (Nm) |
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| Torque settings / Cylinder head |
Stage 5 |
220 ± 5 (°) |
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| Brakes / Disc diameter, front |
Disc thickness, front |
18.0 (mm) |
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| Brakes / Disc diameter, front |
Disc thickness, front, minimum |
16.0 (mm) |
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| Brakes / Disc diameter, front |
Disc thickness, front |
24.0 (mm) |
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| Brakes / Disc diameter, front |
Disc thickness, front, minimum |
22.0 (mm) |
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| Engine (general) / Distribution type |
Timing belt |
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| Electrical / Electrical |
Electrical system |
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| Electrical / Electrical |
Alternator |
90 / 120 / 150 (A) |
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| Electrical / Electrical |
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| Engine (general) / Engine (general) |
Engine |
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| Engine (general) / Engine (general) |
Engine code |
DW10UTD (RHV) |
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| Engine (general) / Engine (general) |
Capacity |
1997 (cc) |
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| Engine (general) / Engine (general) |
Number of cylinders |
4 |
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| Engine (general) / Engine (general) |
Valves per cylinder |
2 |
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| Engine (general) / Engine (general) |
Note: The coolant pump is timing-belt driven |
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| Engine (specifications) / Engine (specifications) |
Engine |
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| Engine (specifications) / Engine (specifications) |
Injector (make and type) |
Bosch 0 445 120 002 |
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| Engine (specifications) / Engine (specifications) |
Turbocharger (make and type) |
KKK K03 |
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| Engine (specifications) / Engine (specifications) |
Turbo pressure |
0.90-1.0 / 2000 (bar/rpm) |
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| Cooling system / Fan activation temperature |
Stage 1/Fan 1 |
97 (°C) |
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| Cooling system / Fan activation temperature |
Stage 2/Fan 2 |
103 (°C) |
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| Engine (specifications) / Fuel system |
Common rail |
Bosch EDC15C7 |
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| Engine (specifications) / High-pressure pump: |
Pressure |
290 - 310 (bar) |
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| Engine (specifications) / Low-pressure pump: |
Pressure |
1.9 - 2.7 (bar) |
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| Torque settings / Main bearing cap |
Stage 1 |
25 ± 2 (Nm) |
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| Torque settings / Main bearing cap |
Stage 2 |
60 (°) |
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| Capacities / Manual transmission |
Gearbox refill after overhaul |
2.7 (l) |
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| Capacities / Manual transmission |
Gearbox refill |
2.4 (l) |
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| Capacities / Manual transmission |
Plug location |
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1 - Drain plug; 2 - Filler plug |  |
| Steering and wheel alignment / Steering and wheel alignment |
Suspension |
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| Steering and wheel alignment / Steering and wheel alignment |
Wheelbase |
3200 (mm) |
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| Steering and wheel alignment / Steering and wheel alignment |
Toe-in, front |
0 ± 1 (mm) |
Total | |
| Steering and wheel alignment / Steering and wheel alignment |
Camber, front |
0°00' ± 0°30' (°) |
Not adjustable | |
| Steering and wheel alignment / Steering and wheel alignment |
Castor, front |
1°00' ± 0°30' (°) |
Not adjustable | |
| Steering and wheel alignment / Steering and wheel alignment |
Toe-in, rear |
0 ± 1 (mm) |
Total | |
| Steering and wheel alignment / Steering and wheel alignment |
Camber, rear |
0°00' ± 0°10' (°) |
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| Torque settings / Torque settings |
Engine |
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| Torque settings / Torque settings |
Note: Always renew stretch bolts and self-locking nuts |
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| Torque settings / Torque settings |
Engine oil drain plug |
32 (Nm) |
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| Torque settings / Torque settings |
Glow plugs |
10 (Nm) |
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| Torque settings / Torque settings |
Flywheel |
48 ± 5 (Nm) |
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| Torque settings / Torque settings |
Brakes |
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| Torque settings / Torque settings |
Brakes: Refer to 'Technical drawings' |
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| Torque settings / Torque settings |
Manual transmission, MLGU5, Number of gears 5-speed |
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| Torque settings / Torque settings |
Manual transmission drain plug |
27 - 33 (Nm) |
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| Torque settings / Torque settings |
Clutch pressure plate |
20 (Nm) |
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| Torque settings / Torque settings |
Suspension |
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| Torque settings / Torque settings |
Note: Always renew stretch bolts and self-locking nuts |
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| Torque settings / Torque settings |
Front drive shaft to wheel bearing housing |
450 (Nm) |
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| Torque settings / Torque settings |
Suspension: Refer to 'Technical drawings' |
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| Torque settings / Torque settings |
Wheels and tyres |
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| Torque settings / Torque settings |
Wheel bolts |
160 (Nm) |
15-inch wheels (used wheel rims) | |
| Torque settings / Torque settings |
Wheel bolts |
180 (Nm) |
16-inch wheels (used wheel rims) | |
| Torque settings / Torque settings |
Steering |
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| Torque settings / Torque settings |
Note: Always renew stretch bolts and self-locking nuts |
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| Torque settings / Torque settings |
Steering: Refer to 'Technical drawings' |
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| Torque settings / Torque settings |
Air conditioning |
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| Torque settings / Torque settings |
Air-conditioning compressor |
17 - 23 (Nm) |
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| Wheels and tyres / Tyre size |
Front tyre pressure |
3.0 (bar) |
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| Wheels and tyres / Tyre size |
Rear tyre pressure |
3.0 (bar) |
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| Wheels and tyres / Tyre size |
Front tyre pressure |
4.5 (bar) |
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| Wheels and tyres / Tyre size |
Rear tyre pressure |
4.5 (bar) |
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| Wheels and tyres / Tyre size |
Front tyre pressure |
4.5 (bar) |
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| Wheels and tyres / Tyre size |
Rear tyre pressure |
4.5 (bar) |
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| Wheels and tyres / Tyre size |
Front tyre pressure |
4.5 (bar) |
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| Wheels and tyres / Tyre size |
Rear tyre pressure |
4.5 (bar) |
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| Engine (specifications) / Valve clearance |
Hydraulic |
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| Torque settings / Wheel bolts |
Stage 1 |
160 (Nm) |
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| Torque settings / Wheel bolts |
Stage 2 |
|
Loosen the bolts | |
| Torque settings / Wheel bolts |
Stage 3 |
160 (Nm) |
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| Torque settings / Wheel bolts |
Stage 1 |
180 (Nm) |
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| Torque settings / Wheel bolts |
Stage 2 |
|
Loosen the bolts | |
| Torque settings / Wheel bolts |
Stage 3 |
180 (Nm) |
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| Wheels and tyres / Wheels and tyres |
Wheels and tyres |
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| Wheels and tyres / Wheels and tyres |
Pitch circle diameter (PCD) |
5x118 |
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| Wheels and tyres / Wheels and tyres |
Speed index, minimum |
P |
Based on the maximum speed as listed in the European Type Approval data sheets | |