| Air conditioning / Air conditioning |
Air conditioning |
|
| |
| Air conditioning / Air conditioning |
Dust and pollen filter location |
|
|  |
| Capacities / Air conditioning |
Plug location |
|
High-pressure connecting pipe (H); low-pressure connecting pipe (L) |  |
| Electrical / Battery capacity |
Cold cranking amperes (CCA) |
480 (A) |
EN | |
| Electrical / Battery capacity |
Cold cranking amperes (CCA) |
640 (A) |
EN | |
| Electrical / Battery capacity |
Absorbed glass mat (AGM) |
|
| |
| Electrical / Battery capacity |
Cold cranking amperes (CCA) |
760 (A) |
EN | |
| Electrical / Battery location |
Engine compartment |
|
| |
| Torque settings / Big-end bearing cap |
Stage 1 |
5 (Nm) |
| |
| Torque settings / Big-end bearing cap |
Stage 2 |
10 (Nm) |
| |
| Torque settings / Big-end bearing cap |
Stage 3 |
130 (°) |
| |
| Brakes / Brakes |
Bosch, Front disc brakes |
|
| |
| Brakes / Brakes |
Brake pad thickness, front |
13.0 (mm) |
| |
| Brakes / Brakes |
Brake pad thickness, front, minimum |
3.0 (mm) |
| |
| Brakes / Brakes |
Disc run-out, maximum |
0.05 (mm) |
| |
| Brakes / Brakes |
TRW, Rear disc brakes |
|
| |
| Brakes / Brakes |
Disc diameter, rear |
249.0 (mm) |
| |
| Brakes / Brakes |
Disc thickness, rear |
9.0 (mm) |
| |
| Brakes / Brakes |
Disc thickness, rear, minimum |
7.0 (mm) |
| |
| Brakes / Brakes |
Brake pad thickness, rear |
11.0 (mm) |
| |
| Brakes / Brakes |
Brake pad thickness, rear, minimum |
3.0 (mm) |
| |
| Brakes / Brakes |
Disc run-out, maximum |
0.05 (mm) |
| |
| Brakes / Brakes |
Bosch, Rear drum brakes |
|
| |
| Brakes / Brakes |
Drum lining thickness, minimum |
1.0 (mm) |
| |
| Steering and wheel alignment / Camber, front |
Maximum difference between the left-hand side and right-hand side |
0°30' (°) |
| |
| Steering and wheel alignment / Camber, front |
Maximum difference between the left-hand side and right-hand side |
0°30' (°) |
| |
| Steering and wheel alignment / Camber, front |
Maximum difference between the left-hand side and right-hand side |
0°30' (°) |
| |
| Steering and wheel alignment / Camber, front |
Maximum difference between the left-hand side and right-hand side |
0°30' (°) |
| |
| Steering and wheel alignment / Camber, rear |
Maximum difference between the left-hand side and right-hand side |
0°30' (°) |
| |
| Steering and wheel alignment / Camber, rear |
Maximum difference between the left-hand side and right-hand side |
0°30' (°) |
| |
| Steering and wheel alignment / Camber, rear |
Maximum difference between the left-hand side and right-hand side |
0°30' (°) |
| |
| Steering and wheel alignment / Camber, rear |
Maximum difference between the left-hand side and right-hand side |
0°30' (°) |
| |
| Torque settings / Camshaft bearing caps |
Stage 1 |
3 (Nm) |
| |
| Torque settings / Camshaft bearing caps |
Stage 2 |
10 (Nm) |
| |
| Torque settings / Camshaft gearwheel |
Stage 1 |
20 (Nm) |
| |
| Torque settings / Camshaft gearwheel |
Stage 2 |
50 (°) |
| |
| Capacities / Capacities |
Engine |
|
| |
| Capacities / Capacities |
Engine sump, including filter |
3.75 (l) |
| |
| Capacities / Capacities |
Brakes : General data |
|
| |
| Capacities / Capacities |
Brake system |
1.0 (l) |
| |
| Capacities / Capacities |
Manual transmission, MCM, Number of gears 6-speed |
|
| |
| Capacities / Capacities |
Air conditioning |
|
| |
| Capacities / Capacities |
Refrigerant |
425 (g) |
| |
| Capacities / Capacities |
Air-conditioning compressor oil, system total |
110 (ml) |
| |
| Steering and wheel alignment / Castor, front |
Maximum difference between the left-hand side and right-hand side |
0°30' (°) |
| |
| Steering and wheel alignment / Castor, front |
Maximum difference between the left-hand side and right-hand side |
0°30' (°) |
| |
| Steering and wheel alignment / Castor, front |
Maximum difference between the left-hand side and right-hand side |
0°30' (°) |
| |
| Steering and wheel alignment / Castor, front |
Maximum difference between the left-hand side and right-hand side |
0°30' (°) |
| |
| Engine (specifications) / Compression pressure |
Differential limit between cylinders |
20 (%) |
| |
| Engine (specifications) / Compression pressure |
Differential limit between cylinders |
< 5.0 (bar) |
| |
| Torque settings / Coolant pump |
Stage 1 |
5 (Nm) |
| |
| Torque settings / Coolant pump |
Stage 2 |
9 (Nm) |
| |
| Torque settings / Crankshaft pulley |
Stage 1 |
35 (Nm) |
| |
| Torque settings / Crankshaft pulley |
Stage 2 |
190 (°) |
| |
| Torque settings / Cylinder head |
Refer to 'Extra Info' |
|
| |
| Torque settings / Cylinder head |
Stage 1 |
20 (Nm) |
| |
| Torque settings / Cylinder head |
Stage 2 |
40 (Nm) |
| |
| Torque settings / Cylinder head |
Stage 3 |
260 (°) |
| |
| Brakes / Disc diameter, front |
Disc thickness, front |
22.0 (mm) |
| |
| Brakes / Disc diameter, front |
Disc thickness, front, minimum |
20.0 (mm) |
| |
| Brakes / Disc diameter, front |
Disc thickness, front |
26.0 (mm) |
| |
| Brakes / Disc diameter, front |
Disc thickness, front, minimum |
24.0 (mm) |
| |
| Engine (general) / Distribution type |
Timing belt |
|
| |
| Brakes / Drum diameter, rear |
Drum diameter, rear, maximum |
204.4 (mm) |
| |
| Brakes / Drum diameter, rear |
Drum diameter, rear, maximum |
229.8 (mm) |
| |
| Torque settings / Dual mass flywheel |
Stage 1 |
25 (Nm) |
| |
| Torque settings / Dual mass flywheel |
Stage 2 |
|
Loosen all | |
| Torque settings / Dual mass flywheel |
Stage 3 |
8 (Nm) |
| |
| Torque settings / Dual mass flywheel |
Stage 4 |
30 (Nm) |
| |
| Torque settings / Dual mass flywheel |
Stage 5 |
90 (°) |
| |
| Electrical / Electrical |
Electrical system |
|
| |
| Electrical / Electrical |
Alternator |
150 (A) |
Without start/stop system | |
| Electrical / Electrical |
Alternator |
180 (A) |
With start/stop system | |
| Emissions / Emissions |
Engine |
|
| |
| Emissions / Emissions |
Idle speed, minimum |
650 (rpm) |
| |
| Emissions / Emissions |
Idle speed, maximum |
850 (rpm) |
| |
| Emissions / Emissions |
Oil temperature during test |
80 (°C) |
| |
| Emissions / Emissions |
Minimum no-load governed speed |
4800 (rpm) |
| |
| Emissions / Emissions |
Maximum no-load governed speed |
5200 (rpm) |
| |
| Emissions / Emissions |
Corrected smoke absorption value |
0.5 (m-1) |
| |
| Emissions / Emissions |
Test time |
0.5 - 2.0 (s) |
| |
| Emissions / Emissions |
Exhaust gas analysis test method (Germany only) |
B |
| |
| Emissions / Emissions |
Hatchback, Manual transmission, EURO 5 |
|
| |
| Emissions / Emissions |
Fuel consumption, combined usage |
3.80 (l/100 km) |
| |
| Emissions / Emissions |
Fuel consumption, extra-urban driving |
3.40 (l/100 km) |
| |
| Emissions / Emissions |
Fuel consumption, urban driving |
4.60 (l/100 km) |
| |
| Emissions / Emissions |
Emission code |
Euro 5 |
| |
| Emissions / Emissions |
Emission standard |
715/2007*630/2012J (2013-05-16 ->) |
| |
| Emissions / Emissions |
CO2 average |
99 (g/km) |
| |
| Emissions / Emissions |
CO |
0.344 (g/km) |
| |
| Emissions / Emissions |
HC |
- |
| |
| Emissions / Emissions |
NOx |
0.135 (g/km) |
| |
| Emissions / Emissions |
HC NOx |
0.176 (g/km) |
| |
| Emissions / Emissions |
Particles |
0.51 (g/km) |
| |
| Engine (general) / Engine (general) |
Engine |
|
| |
| Engine (general) / Engine (general) |
Engine code |
DV6C (9HD) |
| |
| Engine (general) / Engine (general) |
Capacity |
1560 (cc) |
| |
| Engine (general) / Engine (general) |
Engine speed at maximum power |
3600 (rpm) |
| |
| Engine (general) / Engine (general) |
Number of cylinders |
4 |
| |
| Engine (general) / Engine (general) |
Valves per cylinder |
2 |
| |
| Engine (general) / Engine (general) |
Note: The coolant pump is timing-belt driven |
|
| |
| Engine (specifications) / Engine (specifications) |
Engine |
|
| |
| Engine (specifications) / Engine (specifications) |
Firing order |
1 - 3 - 4 - 2 |
| |
| Engine (specifications) / Engine (specifications) |
Oil pressure |
> 1.3 / 1000 (bar/rpm) |
at 110 °C | |
| Engine (specifications) / Engine (specifications) |
Oil pressure |
> 3.5 / 4000 (bar/rpm) |
at 110 °C | |
| Engine (specifications) / Engine (specifications) |
Turbo pressure |
0.2 / 2500 (bar/rpm) |
| |
| Engine (specifications) / Engine (specifications) |
Turbo pressure |
0.6 / 4000 (bar/rpm) |
| |
| Engine (specifications) / Engine (specifications) |
Drive belt layout |
|
Without air conditioning |  |
| Engine (specifications) / Engine (specifications) |
Drive belt layout |
|
With air conditioning |  |
| Engine (specifications) / Engine (specifications) |
Drive belt layout |
|
With air conditioning and power steering |  |
| Engine (specifications) / Engine (specifications) |
Drive belt layout |
|
With air conditioning, power steering and start/stop system |  |
| Torque settings / Flywheel |
Stage 1 |
25 (Nm) |
| |
| Torque settings / Flywheel |
Stage 2 |
|
Loosen all | |
| Torque settings / Flywheel |
Stage 3 |
8 (Nm) |
| |
| Torque settings / Flywheel |
Stage 4 |
17 (Nm) |
| |
| Torque settings / Flywheel |
Stage 5 |
75 (°) |
| |
| Engine (specifications) / Fuel system |
Common rail |
|
| |
| Torque settings / High-pressure fuel pipe (fuel injector side) |
Stage 1 |
20 (Nm) |
| |
| Torque settings / High-pressure fuel pipe (fuel injector side) |
Stage 2 |
25 (Nm) |
| |
| Torque settings / Injector |
Renew the bolt |
|
| |
| Torque settings / Injector |
Stage 1 |
7 (Nm) |
| |
| Torque settings / Injector |
Stage 2 |
80 (°) |
| |
| Torque settings / Main bearing cap |
Stage 1 |
10 (Nm) |
| |
| Torque settings / Main bearing cap |
Stage 2 |
180 (°) |
| |
| Torque settings / Main bearing cap |
Stage 3 |
30 (Nm) |
| |
| Torque settings / Main bearing cap |
Stage 4 |
140 (°) |
| |
| Capacities / Manual transmission |
Gearbox refill after overhaul |
2.1 - 2.3 (l) |
| |
| Capacities / Manual transmission |
Gearbox refill |
2.0 - 2.2 (l) |
Filled for life | |
| Capacities / Manual transmission |
Plug location |
|
Drain plug |  |
| Capacities / Manual transmission |
Plug location |
|
Filler plug |  |
| Steering and wheel alignment / Steering and wheel alignment |
Suspension : General data |
|
| |
| Steering and wheel alignment / Steering and wheel alignment |
Wheelbase |
2451 (mm) |
| |
| Steering and wheel alignment / Steering and wheel alignment |
Vehicle condition |
|
Unloaded |  |
| Steering and wheel alignment / Steering and wheel alignment |
Ride height |
|
|  |
| Steering and wheel alignment / Steering and wheel alignment |
Hatchback, Standard suspension, (Up to Date Application Modification No. (DAM/RPO) 13019) |
|
| |
| Steering and wheel alignment / Steering and wheel alignment |
Ride height, front |
L1 = 142.5 (mm) |
Measure R; compress the springs until H = R - L | |
| Steering and wheel alignment / Steering and wheel alignment |
Ride height, rear |
L2 = 52.0 (mm) |
Measure R; compress the springs until H = R + L | |
| Steering and wheel alignment / Steering and wheel alignment |
Toe-out, front |
0°17' ± 0°09' (°) |
Total | |
| Steering and wheel alignment / Steering and wheel alignment |
Toe-out, front |
0°09' ± 0°04' (°) |
Per wheel | |
| Steering and wheel alignment / Steering and wheel alignment |
King pin inclination (KPI), front |
11°24' ± 0°30' (°) |
Not adjustable | |
| Steering and wheel alignment / Steering and wheel alignment |
Toe-in, rear |
0°43' ± 0°09' (°) |
Total | |
| Steering and wheel alignment / Steering and wheel alignment |
Toe-in, rear |
0°21' ± 0°04' (°) |
Per wheel | |
| Steering and wheel alignment / Steering and wheel alignment |
Hatchback, Standard suspension, (From Date Application Modification No. (DAM/RPO) 13020) |
|
| |
| Steering and wheel alignment / Steering and wheel alignment |
Ride height, front |
L1 = 142.5 (mm) |
Measure R; compress the springs until H = R - L | |
| Steering and wheel alignment / Steering and wheel alignment |
Ride height, rear |
L2 = 47.0 (mm) |
Measure R; compress the springs until H = R + L | |
| Steering and wheel alignment / Steering and wheel alignment |
Toe-out, front |
0°17' ± 0°09' (°) |
Total | |
| Steering and wheel alignment / Steering and wheel alignment |
Toe-out, front |
0°09' ± 0°04' (°) |
Per wheel | |
| Steering and wheel alignment / Steering and wheel alignment |
King pin inclination (KPI), front |
11°24' ± 0°30' (°) |
Not adjustable | |
| Steering and wheel alignment / Steering and wheel alignment |
Toe-in, rear |
0°41' ± 0°09' (°) |
Total | |
| Steering and wheel alignment / Steering and wheel alignment |
Toe-in, rear |
0°20' ± 0°04' (°) |
Per wheel | |
| Steering and wheel alignment / Steering and wheel alignment |
MPV, Standard suspension |
|
| |
| Steering and wheel alignment / Steering and wheel alignment |
Ride height, front |
L1 = 146.5 (mm) |
Measure R; compress the springs until H = R - L | |
| Steering and wheel alignment / Steering and wheel alignment |
Ride height, rear |
L2 = 39.0 (mm) |
Measure R; compress the springs until H = R + L | |
| Steering and wheel alignment / Steering and wheel alignment |
Toe-out, front |
0°17' ± 0°09' (°) |
Total | |
| Steering and wheel alignment / Steering and wheel alignment |
Toe-out, front |
0°09' ± 0°04' (°) |
Per wheel | |
| Steering and wheel alignment / Steering and wheel alignment |
King pin inclination (KPI), front |
11°24' ± 0°30' (°) |
Not adjustable | |
| Steering and wheel alignment / Steering and wheel alignment |
Toe-in, rear |
0°49' ± 0°09' (°) |
Total | |
| Steering and wheel alignment / Steering and wheel alignment |
Toe-in, rear |
0°24' ± 0°04' (°) |
Per wheel | |
| Steering and wheel alignment / Steering and wheel alignment |
Reinforced suspension |
|
| |
| Steering and wheel alignment / Steering and wheel alignment |
Ride height, front |
L1 = 132.5 (mm) |
Measure R; compress the springs until H = R - L | |
| Steering and wheel alignment / Steering and wheel alignment |
Ride height, rear |
L2 = 62.0 (mm) |
Measure R; compress the springs until H = R + L | |
| Steering and wheel alignment / Steering and wheel alignment |
Toe-out, front |
0°17' ± 0°09' (°) |
Total | |
| Steering and wheel alignment / Steering and wheel alignment |
Toe-out, front |
0°09' ± 0°04' (°) |
Per wheel | |
| Steering and wheel alignment / Steering and wheel alignment |
King pin inclination (KPI), front |
11°12' ± 0°30' (°) |
Not adjustable | |
| Steering and wheel alignment / Steering and wheel alignment |
Toe-in, rear |
0°39' ± 0°09' (°) |
Total | |
| Steering and wheel alignment / Steering and wheel alignment |
Toe-in, rear |
0°19' ± 0°04' (°) |
Per wheel | |
| Torque settings / Torque settings |
Engine |
|
| |
| Torque settings / Torque settings |
Note: Always renew stretch bolts and self-locking nuts |
|
| |
| Torque settings / Torque settings |
Sump |
12 (Nm) |
Bolts | |
| Torque settings / Torque settings |
Sump |
8 (Nm) |
Studs | |
| Torque settings / Torque settings |
Engine oil drain plug |
34 (Nm) |
| |
| Torque settings / Torque settings |
Oil filter |
25 (Nm) |
| |
| Torque settings / Torque settings |
Fuel filter |
8 (Nm) |
| |
| Torque settings / Torque settings |
Glow plugs |
6 (Nm) |
| |
| Torque settings / Torque settings |
Starter motor |
20 (Nm) |
| |
| Torque settings / Torque settings |
Alternator |
49 (Nm) |
With conical seat | |
| Torque settings / Torque settings |
Alternator |
43 (Nm) |
Hexagonal bolt | |
| Torque settings / Torque settings |
Timing belt tensioner pulley |
30 (Nm) |
| |
| Torque settings / Torque settings |
Timing belt idler pulley |
37 (Nm) |
| |
| Torque settings / Torque settings |
Exhaust manifold |
10 (Nm) |
Studs | |
| Torque settings / Torque settings |
Exhaust manifold |
25 (Nm) |
Nuts | |
| Torque settings / Torque settings |
Turbocharger |
26 (Nm) |
| |
| Torque settings / Torque settings |
Turbocharger oil supply line |
30 (Nm) |
| |
| Torque settings / Torque settings |
Turbocharger oil return line |
8 (Nm) |
| |
| Torque settings / Torque settings |
Engine/gearbox mounts |
|
| |
| Torque settings / Torque settings |
Manual transmission, MCM, Number of gears 6-speed |
|
| |
| Torque settings / Torque settings |
Manual transmission drain plug |
35 (Nm) |
| |
| Torque settings / Torque settings |
Clutch pressure plate |
20 (Nm) |
| |
| Torque settings / Torque settings |
Suspension : General data |
|
| |
| Torque settings / Torque settings |
Note: Always renew stretch bolts and self-locking nuts |
|
| |
| Torque settings / Torque settings |
Steering wheel |
35 (Nm) |
Renew the bolt | |
| Torque settings / Torque settings |
Front drive shaft to wheel bearing housing |
245 (Nm) |
M20 | |
| Torque settings / Torque settings |
Front drive shaft to wheel bearing housing |
312 (Nm) |
M24 | |
| Torque settings / Torque settings |
Suspension: Refer to 'Technical drawings' |
|
| |
| Torque settings / Torque settings |
Wheels and tyres |
|
| |
| Torque settings / Torque settings |
Wheel bolts |
100 (Nm) |
Used wheel rims | |
| Torque settings / Torque settings |
Air conditioning |
|
| |
| Torque settings / Torque settings |
Air-conditioning compressor |
25 (Nm) |
| |
| Wheels and tyres / Tyre size |
Front tyre pressure |
2.4 (bar) |
| |
| Wheels and tyres / Tyre size |
Rear tyre pressure |
2.4 (bar) |
| |
| Wheels and tyres / Tyre size |
Front tyre pressure |
2.0 - 2.3 (bar) |
| |
| Wheels and tyres / Tyre size |
Rear tyre pressure |
2.1 - 2.5 (bar) |
| |
| Wheels and tyres / Tyre size |
Front tyre pressure |
2.2 - 2.3 (bar) |
| |
| Wheels and tyres / Tyre size |
Rear tyre pressure |
2.2 - 2.5 (bar) |
| |
| Wheels and tyres / Tyre size |
Front tyre pressure |
2.0 - 2.3 (bar) |
| |
| Wheels and tyres / Tyre size |
Rear tyre pressure |
2.1 - 2.5 (bar) |
| |
| Engine (specifications) / Valve clearance |
Hydraulic |
|
| |
| Torque settings / Valve cover |
Stage 1 |
5 (Nm) |
Bolts 1 - 9 | |
| Torque settings / Valve cover |
Stage 2 |
13 (Nm) |
Bolts 1 - 9 | |
| Torque settings / Valve cover |
Stage 3 |
10 (Nm) |
Bolts 10 and 11 | |
| Torque settings / Wheel bolts |
Stage 1 |
100 (Nm) |
| |
| Torque settings / Wheel bolts |
Stage 2 |
|
Loosen the bolts | |
| Torque settings / Wheel bolts |
Stage 3 |
100 (Nm) |
| |
| Wheels and tyres / Wheels and tyres |
Wheels and tyres |
|
| |
| Wheels and tyres / Wheels and tyres |
Pitch circle diameter (PCD) |
4x108 |
| |
| Wheels and tyres / Wheels and tyres |
Spare tyre size |
125/80 R15 95M |
| |
| Wheels and tyres / Wheels and tyres |
Speed index, minimum |
T |
Based on the maximum speed as listed in the European Type Approval data sheets | |