| Air conditioning / Air conditioning |
Air conditioning : General data |
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| Air conditioning / Air conditioning |
Dust and pollen filter location |
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| Capacities / Air conditioning |
Plug location |
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High-pressure connecting pipe (H); low-pressure connecting pipe (L) |  |
| Electrical / Battery capacity |
Cold cranking amperes (CCA) |
480 (A) |
EN | |
| Electrical / Battery capacity |
Cold cranking amperes (CCA) |
640 (A) |
EN | |
| Electrical / Battery capacity |
Cold cranking amperes (CCA) |
720 (A) |
EN | |
| Electrical / Battery capacity |
Absorbed glass mat (AGM) |
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| Electrical / Battery capacity |
Cold cranking amperes (CCA) |
760 (A) |
EN | |
| Electrical / Battery location |
Engine compartment |
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| Torque settings / Big-end bearing cap |
Stage 1 |
20 (Nm) |
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| Torque settings / Big-end bearing cap |
Stage 2 |
70 (°) |
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| Brakes / Brakes |
Front disc brakes |
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| Brakes / Brakes |
Disc diameter, front |
302.0 (mm) |
Ventilated discs | |
| Brakes / Brakes |
Disc thickness, front |
26.0 (mm) |
| |
| Brakes / Brakes |
Disc thickness, front, minimum |
24.0 (mm) |
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| Brakes / Brakes |
Brake pad thickness, front |
12.0 (mm) |
| |
| Brakes / Brakes |
Brake pad thickness, front, minimum |
2.0 (mm) |
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| Brakes / Brakes |
Disc run-out, maximum |
0.05 (mm) |
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| Brakes / Brakes |
Rear disc brakes |
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| Brakes / Brakes |
Brake pad thickness, rear |
11.0 (mm) |
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| Brakes / Brakes |
Brake pad thickness, rear, minimum |
2.0 (mm) |
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| Brakes / Brakes |
Disc run-out, maximum |
0.05 (mm) |
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| Steering and wheel alignment / Camber, front |
Maximum difference between the left-hand side and right-hand side |
0°12' ± 0°28' (°) |
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| Steering and wheel alignment / Camber, front |
Maximum difference between the left-hand side and right-hand side |
0°12' ± 0°28' (°) |
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| Steering and wheel alignment / Camber, front |
Maximum difference between the left-hand side and right-hand side |
0°12' ± 0°28' (°) |
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| Steering and wheel alignment / Camber, front |
Maximum difference between the left-hand side and right-hand side |
0°12' ± 0°28' (°) |
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| Steering and wheel alignment / Camber, front |
Maximum difference between the left-hand side and right-hand side |
0°12' ± 0°28' (°) |
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| Steering and wheel alignment / Camber, rear |
Maximum difference between the left-hand side and right-hand side |
0°00' ± 0°20' (°) |
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| Steering and wheel alignment / Camber, rear |
Maximum difference between the left-hand side and right-hand side |
0°00' ± 0°20' (°) |
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| Steering and wheel alignment / Camber, rear |
Maximum difference between the left-hand side and right-hand side |
0° ± 0°20' (°) |
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| Steering and wheel alignment / Camber, rear |
Maximum difference between the left-hand side and right-hand side |
0°00' ± 0°20' (°) |
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| Steering and wheel alignment / Camber, rear |
Maximum difference between the left-hand side and right-hand side |
0°00' ± 0°20' (°) |
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| Torque settings / Camshaft bearing caps |
Stage 1 |
5 (Nm) |
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| Torque settings / Camshaft bearing caps |
Stage 2 |
11 (Nm) |
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| Torque settings / Camshaft gearwheel |
Stage 1 |
20 (Nm) |
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| Torque settings / Camshaft gearwheel |
Stage 2 |
60 (°) |
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| Capacities / Capacities |
Engine |
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| Capacities / Capacities |
Engine sump, including filter |
6.0 (l) |
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| Capacities / Capacities |
Engine sump, including filter |
7.1 (l) |
Dry engine, after overhaul | |
| Capacities / Capacities |
AdBlue |
17.0 (l) |
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| Capacities / Capacities |
Diesel particulate filter additive |
1.32 (l) |
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| Capacities / Capacities |
Brakes : General data |
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| Capacities / Capacities |
Brake system |
1.0 (l) |
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| Capacities / Capacities |
Manual transmission, ML6C, Number of gears 6-speed |
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| Capacities / Capacities |
Air conditioning : General data |
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| Capacities / Capacities |
Air-conditioning compressor oil, system total |
110 (ml) |
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| Capacities / Capacities |
With R134a refrigerant |
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| Capacities / Capacities |
Refrigerant |
425 (g) |
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| Capacities / Capacities |
With R1234yf refrigerant |
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| Capacities / Capacities |
Refrigerant |
475 (g) |
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| Steering and wheel alignment / Castor, front |
Maximum difference between the left-hand side and right-hand side |
0°00' ± 0°20' (°) |
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| Steering and wheel alignment / Castor, front |
Maximum difference between the left-hand side and right-hand side |
0°00' ± 0°20' (°) |
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| Steering and wheel alignment / Castor, front |
Maximum difference between the left-hand side and right-hand side |
0° ± 0°20' (°) |
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| Steering and wheel alignment / Castor, front |
Maximum difference between the left-hand side and right-hand side |
0°00' ± 0°20' (°) |
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| Steering and wheel alignment / Castor, front |
Maximum difference between the left-hand side and right-hand side |
0°00' ± 0°20' (°) |
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| Engine (specifications) / Compression pressure |
Differential limit between cylinders |
< 5.0 (bar) |
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| Torque settings / Coolant pump |
Stage 1 |
5 (Nm) |
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| Torque settings / Coolant pump |
Stage 2 |
15 (Nm) |
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| Torque settings / Crankshaft pulley |
Stage 1 |
70 (Nm) |
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| Torque settings / Crankshaft pulley |
Stage 2 |
110 (°) |
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| Torque settings / Cylinder head |
Refer to 'Extra Info' |
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| Torque settings / Cylinder head |
Stage 1 |
20 (Nm) |
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| Torque settings / Cylinder head |
Stage 2 |
60 (Nm) |
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| Torque settings / Cylinder head |
Stage 3 |
220 (°) |
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| Brakes / Disc diameter, rear |
Disc thickness, rear |
9.0 (mm) |
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| Brakes / Disc diameter, rear |
Disc thickness, rear, minimum |
7.0 (mm) |
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| Brakes / Disc diameter, rear |
Disc thickness, rear |
12.0 (mm) |
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| Brakes / Disc diameter, rear |
Disc thickness, rear, minimum |
10.0 (mm) |
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| Engine (general) / Distribution type |
Timing belt |
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| Electrical / Electrical |
Electrical system |
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| Emissions / Emissions |
Engine |
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| Emissions / Emissions |
Oil temperature during test |
> 60 (°C) |
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| Emissions / Emissions |
Corrected smoke absorption value |
< 1.5 (m-1) |
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| Emissions / Emissions |
Test time |
0.5 - 2.0 (s) |
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| Emissions / Emissions |
Exhaust gas analysis test method (Germany only) |
B |
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| Emissions / Emissions |
Hatchback, Manual transmission, EURO 6 |
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| Emissions / Emissions |
Fuel consumption, combined usage |
3.90 (l/100 km) |
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| Emissions / Emissions |
Fuel consumption, extra-urban driving |
3.50 - 3.60 (l/100 km) |
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| Emissions / Emissions |
Fuel consumption, urban driving |
4.40 (l/100 km) |
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| Emissions / Emissions |
Emission code |
Euro 6 |
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| Emissions / Emissions |
Emission standard |
715/2007*136/2014W (2014-10-31 ->) |
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| Emissions / Emissions |
CO2 average |
100 - 103 (g/km) |
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| Emissions / Emissions |
CO |
0.292 (g/km) |
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| Emissions / Emissions |
HC |
- |
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| Emissions / Emissions |
NOx |
0.051 (g/km) |
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| Emissions / Emissions |
HC NOx |
0.070 (g/km) |
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| Emissions / Emissions |
Particles |
0.51 (g/km) |
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| Emissions / Emissions |
Hatchback, Manual transmission |
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| Emissions / Emissions |
Fuel consumption, combined usage |
3.90 (l/100 km) |
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| Emissions / Emissions |
Fuel consumption, extra-urban driving |
3.50 - 3.60 (l/100 km) |
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| Emissions / Emissions |
Fuel consumption, urban driving |
4.40 (l/100 km) |
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| Emissions / Emissions |
Emission code |
Euro Z |
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| Emissions / Emissions |
Emission standard |
715/2007*136/2014W (2014-10-31 ->) |
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| Emissions / Emissions |
CO2 average |
100 - 103 (g/km) |
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| Emissions / Emissions |
CO |
0.292 (g/km) |
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| Emissions / Emissions |
HC |
- |
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| Emissions / Emissions |
NOx |
0.051 (g/km) |
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| Emissions / Emissions |
HC NOx |
0.070 (g/km) |
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| Emissions / Emissions |
Particles |
0.51 (g/km) |
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| Engine (general) / Engine (general) |
Engine |
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| Engine (general) / Engine (general) |
Engine code |
DW10FD (AHR) |
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| Engine (general) / Engine (general) |
Capacity |
1997 (cc) |
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| Engine (general) / Engine (general) |
Engine speed at maximum power |
4000 (rpm) |
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| Engine (general) / Engine (general) |
Number of cylinders |
4 |
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| Engine (general) / Engine (general) |
Valves per cylinder |
4 |
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| Engine (general) / Engine (general) |
Note: The coolant pump is timing-belt driven |
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| Engine (specifications) / Engine (specifications) |
Engine |
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| Engine (specifications) / Engine (specifications) |
Firing order |
1 - 3 - 4 - 2 |
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| Engine (specifications) / Engine (specifications) |
Oil pressure at idle speed |
1.35 (bar) |
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| Engine (specifications) / Engine (specifications) |
Oil pressure |
2.5/2000 (bar/rpm) |
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| Engine (specifications) / Engine (specifications) |
Oil pressure |
2.85/3000 (bar/rpm) |
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| Engine (specifications) / Engine (specifications) |
Oil pressure |
4.95/4000 (bar/rpm) |
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| Engine (specifications) / Engine (specifications) |
Turbo pressure |
0.05/2000 (bar/rpm) |
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| Engine (specifications) / Engine (specifications) |
Turbo pressure |
0.15/3000 (bar/rpm) |
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| Engine (specifications) / Engine (specifications) |
Turbo pressure |
0.25/4000 (bar/rpm) |
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| Engine (specifications) / Engine (specifications) |
Turbo pressure |
0.01 (bar) |
At idle speed | |
| Engine (specifications) / Engine (specifications) |
Turbo pressure |
1.05 (bar) |
At full load, vehicle stationary | |
| Engine (specifications) / Engine (specifications) |
Turbo pressure |
1.65 (bar) |
At full load, vehicle being driven | |
| Engine (specifications) / Engine (specifications) |
Drive belt layout |
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| Torque settings / Exhaust manifold |
Stage 1 |
15 (Nm) |
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| Torque settings / Exhaust manifold |
Stage 2 |
30 (Nm) |
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| Torque settings / Flywheel |
Stage 1 |
33 (Nm) |
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| Torque settings / Flywheel |
Stage 2 |
34 (°) |
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| Engine (specifications) / Fuel system |
Common rail |
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| Torque settings / Injector |
Stage 1 |
7 (Nm) |
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| Torque settings / Injector |
Stage 2 |
110 (°) |
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| Steering and wheel alignment / King pin inclination (KPI), front |
Maximum difference between the left-hand side and right-hand side |
-0°12' ± 0°28' (°) |
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| Steering and wheel alignment / King pin inclination (KPI), front |
Maximum difference between the left-hand side and right-hand side |
-0°12' ± 0°28' (°) |
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| Steering and wheel alignment / King pin inclination (KPI), front |
Maximum difference between the left-hand side and right-hand side |
-0°12' ± 0°28' (°) |
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| Steering and wheel alignment / King pin inclination (KPI), front |
Maximum difference between the left-hand side and right-hand side |
-0°12' ± 0°28' (°) |
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| Steering and wheel alignment / King pin inclination (KPI), front |
Maximum difference between the left-hand side and right-hand side |
-0°12' ± 0°28' (°) |
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| Torque settings / Main bearing cap |
Stage 1 |
10 (Nm) |
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| Torque settings / Main bearing cap |
Stage 2 |
30 (Nm) |
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| Torque settings / Main bearing cap |
Stage 3 |
82 (°) |
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| Capacities / Manual transmission |
Gearbox refill after overhaul |
2.9 (l) |
Without cooling fins | |
| Capacities / Manual transmission |
Gearbox refill after overhaul |
2.2 (l) |
With cooling fins | |
| Capacities / Manual transmission |
Gearbox refill |
2.6 (l) |
Without cooling fins | |
| Capacities / Manual transmission |
Gearbox refill |
1.9 (l) |
With cooling fins | |
| Capacities / Manual transmission |
Plug location |
|
1 - Drain plug; 2 - Filler plug |  |
| Torque settings / Oil pump |
Stage 1 |
7 (Nm) |
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| Torque settings / Oil pump |
Stage 2 |
9 (Nm) |
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| Steering and wheel alignment / Steering and wheel alignment |
Suspension : General data |
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| Steering and wheel alignment / Steering and wheel alignment |
Wheelbase |
2610 - 2612 (mm) |
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| Steering and wheel alignment / Steering and wheel alignment |
Vehicle condition |
|
Unloaded |  |
| Steering and wheel alignment / Steering and wheel alignment |
Ride height |
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|  |
| Steering and wheel alignment / Steering and wheel alignment |
Hatchback, Standard suspension |
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| Steering and wheel alignment / Steering and wheel alignment |
Ride height, front |
L1 = 144.0 (mm) |
Measure R; compress the springs until H = R - L | |
| Steering and wheel alignment / Steering and wheel alignment |
Ride height, rear |
L2 = 66.0 (mm) |
Measure R; compress the springs until H = R + L | |
| Steering and wheel alignment / Steering and wheel alignment |
Toe-out, front |
0°21' ± 0°09' (°) |
Total | |
| Steering and wheel alignment / Steering and wheel alignment |
Toe-out, front |
0°11' ± 0°04' (°) |
Per wheel | |
| Steering and wheel alignment / Steering and wheel alignment |
Toe-in, rear |
0°56' ± 0°09' (°) |
Total | |
| Steering and wheel alignment / Steering and wheel alignment |
Thrust angle |
0°10' (°) |
Maximum permissible | |
| Steering and wheel alignment / Steering and wheel alignment |
MPV, Standard suspension |
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| |
| Steering and wheel alignment / Steering and wheel alignment |
Ride height, front |
L1 = 144.0 (mm) |
Measure R; compress the springs until H = R - L | |
| Steering and wheel alignment / Steering and wheel alignment |
Ride height, rear |
L2 = 46.0 (mm) |
Measure R; compress the springs until H = R + L | |
| Steering and wheel alignment / Steering and wheel alignment |
Toe-out, front |
0°21' ± 0°09' (°) |
Total | |
| Steering and wheel alignment / Steering and wheel alignment |
Toe-out, front |
0°11' ± 0°04' (°) |
Per wheel | |
| Steering and wheel alignment / Steering and wheel alignment |
Toe-in, rear |
1°04' ± 0°09' (°) |
Total | |
| Steering and wheel alignment / Steering and wheel alignment |
Thrust angle |
0°10' (°) |
Maximum permissible | |
| Steering and wheel alignment / Steering and wheel alignment |
Coupe, Standard suspension |
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| |
| Steering and wheel alignment / Steering and wheel alignment |
Ride height, front |
L1 = 134.0 (mm) |
Measure R; compress the springs until H = R - L | |
| Steering and wheel alignment / Steering and wheel alignment |
Ride height, rear |
L2 = 86.0 (mm) |
Measure R; compress the springs until H = R + L | |
| Steering and wheel alignment / Steering and wheel alignment |
Toe-out, front |
0°21' ± 0°09' (°) |
Total | |
| Steering and wheel alignment / Steering and wheel alignment |
Toe-out, front |
0°11' ± 0°04' (°) |
Per wheel | |
| Steering and wheel alignment / Steering and wheel alignment |
Toe-in, rear |
0°56' ± 0°09' (°) |
Total | |
| Steering and wheel alignment / Steering and wheel alignment |
Thrust angle |
0°10' (°) |
Maximum permissible | |
| Steering and wheel alignment / Steering and wheel alignment |
With start/stop system |
|
| |
| Steering and wheel alignment / Steering and wheel alignment |
Ride height, front |
L1 = 152.0 (mm) |
Measure R; compress the springs until H = R - L | |
| Steering and wheel alignment / Steering and wheel alignment |
Ride height, rear |
L2 = 61.0 (mm) |
Measure R; compress the springs until H = R + L | |
| Steering and wheel alignment / Steering and wheel alignment |
Toe-out, front |
0°21' ± 0°09' (°) |
Total | |
| Steering and wheel alignment / Steering and wheel alignment |
Toe-out, front |
0°11' ± 0°04' (°) |
Per wheel | |
| Steering and wheel alignment / Steering and wheel alignment |
Toe-in, rear |
0°58' ± 0°09' (°) |
Total | |
| Steering and wheel alignment / Steering and wheel alignment |
Thrust angle |
0°10' (°) |
Maximum permissible | |
| Steering and wheel alignment / Steering and wheel alignment |
Reinforced suspension |
|
| |
| Steering and wheel alignment / Steering and wheel alignment |
Ride height, front |
L1 = 134.0 (mm) |
Measure R; compress the springs until H = R - L | |
| Steering and wheel alignment / Steering and wheel alignment |
Ride height, rear |
L2 = 76.0 (mm) |
Measure R; compress the springs until H = R + L | |
| Steering and wheel alignment / Steering and wheel alignment |
Toe-out, front |
0°21' ± 0°09' (°) |
Total | |
| Steering and wheel alignment / Steering and wheel alignment |
Toe-out, front |
0°11' ± 0°04' (°) |
Per wheel | |
| Steering and wheel alignment / Steering and wheel alignment |
Toe-in, rear |
0°52' ± 0°09' (°) |
Total | |
| Steering and wheel alignment / Steering and wheel alignment |
Thrust angle |
0°00' ± 0°10' (°) |
| |
| Torque settings / Sump |
Stage 1 |
10 (Nm) |
| |
| Torque settings / Sump |
Stage 2 |
16 (Nm) |
| |
| Torque settings / Sump |
Stage 1 |
5 (Nm) |
| |
| Torque settings / Sump |
Stage 2 |
8 (Nm) |
| |
| Wheels and tyres / This vehicle is fitted with direct TPMS |
Note: Do not damage the tyre pressure sensors in the wheels |
|
| |
| Torque settings / Torque settings |
Engine |
|
| |
| Torque settings / Torque settings |
Note: Always renew stretch bolts and self-locking nuts |
|
| |
| Torque settings / Torque settings |
Oil filter |
20 (Nm) |
| |
| Torque settings / Torque settings |
Fuel filter |
8 (Nm) |
| |
| Torque settings / Torque settings |
Glow plugs |
6 (Nm) |
| |
| Torque settings / Torque settings |
Starter motor |
35 (Nm) |
| |
| Torque settings / Torque settings |
Alternator |
45 (Nm) |
| |
| Torque settings / Torque settings |
Camshaft position sensor |
8 |
| |
| Torque settings / Torque settings |
Timing belt tensioner pulley |
25 (Nm) |
| |
| Torque settings / Torque settings |
Timing belt idler pulley |
60 (Nm) |
| |
| Torque settings / Torque settings |
Timing cover |
5 (Nm) |
| |
| Torque settings / Torque settings |
High-pressure pump |
20 (Nm) |
| |
| Torque settings / Torque settings |
Turbocharger |
20 (Nm) |
Reinforcement bracket to turbocharger assembly | |
| Torque settings / Torque settings |
Turbocharger |
30 (Nm) |
Reinforcement bracket to cylinder head | |
| Torque settings / Torque settings |
Engine/gearbox mounts |
|
| |
| Torque settings / Torque settings |
Manual transmission, ML6C, Number of gears 6-speed |
|
| |
| Torque settings / Torque settings |
Manual transmission drain plug |
30 (Nm) |
| |
| Torque settings / Torque settings |
Clutch pressure plate |
20 (Nm) |
| |
| Torque settings / Torque settings |
Suspension : General data |
|
| |
| Torque settings / Torque settings |
Note: Always renew stretch bolts and self-locking nuts |
|
| |
| Torque settings / Torque settings |
Front drive shaft to wheel bearing housing |
312 (Nm) |
| |
| Torque settings / Torque settings |
Wheels and tyres |
|
| |
| Torque settings / Torque settings |
Wheel bolts |
100 (Nm) |
Used wheel rims | |
| Torque settings / Torque settings |
Tyre pressure sensor |
8 (Nm) |
| |
| Torque settings / Torque settings |
Steering |
|
| |
| Torque settings / Torque settings |
Note: Always renew stretch bolts and self-locking nuts |
|
| |
| Torque settings / Torque settings |
Steering wheel |
35 (Nm) |
Renew the bolt | |
| Torque settings / Torque settings |
Steering: Refer to 'Technical drawings' |
|
| |
| Torque settings / Torque settings |
Air conditioning : General data |
|
| |
| Torque settings / Torque settings |
Air-conditioning compressor |
25 (Nm) |
| |
| Wheels and tyres / Tyre size |
Front tyre pressure |
2.1 (bar) |
| |
| Wheels and tyres / Tyre size |
Rear tyre pressure |
2.1 - 2.7 (bar) |
| |
| Wheels and tyres / Tyre size |
Front tyre pressure |
2.2 (bar) |
| |
| Wheels and tyres / Tyre size |
Rear tyre pressure |
2.2 - 2.7 (bar) |
| |
| Wheels and tyres / Tyre size |
Front tyre pressure |
2.5 (bar) |
| |
| Wheels and tyres / Tyre size |
Rear tyre pressure |
2.2 - 2.7 (bar) |
| |
| Wheels and tyres / Tyre size |
Front tyre pressure |
2.6 (bar) |
| |
| Wheels and tyres / Tyre size |
Rear tyre pressure |
2.4 - 2.7 (bar) |
| |
| Engine (specifications) / Valve clearance |
Hydraulic |
|
| |
| Torque settings / Wheel bolts |
Stage 1 |
100 (Nm) |
| |
| Torque settings / Wheel bolts |
Stage 2 |
|
Loosen the bolts | |
| Torque settings / Wheel bolts |
Stage 3 |
100 (Nm) |
| |
| Wheels and tyres / Wheels and tyres |
Wheels and tyres |
|
| |
| Wheels and tyres / Wheels and tyres |
Pitch circle diameter (PCD) |
4x108 |
| |
| Wheels and tyres / Wheels and tyres |
Spare tyre size |
125/85 R16 99M |
| |
| Wheels and tyres / Wheels and tyres |
Spare tyre size |
135/90 R16 102M |
| |
| Wheels and tyres / Wheels and tyres |
Speed index, minimum |
V |
Based on the maximum speed as listed in the European Type Approval data sheets | |