| Air conditioning / Air conditioning |
Air conditioning |
|
| |
| Air conditioning / Air conditioning |
Dust and pollen filter location |
|
|  |
| Capacities / Air conditioning |
Plug location |
|
High-pressure connecting pipe (H); low-pressure connecting pipe (L) |  |
| Electrical / Battery capacity |
Cold cranking amperes (CCA) |
390 (A) |
| |
| Electrical / Battery capacity |
Cold cranking amperes (CCA) |
480 (A) |
| |
| Electrical / Battery capacity |
Cold cranking amperes (CCA) |
640 (A) |
| |
| Electrical / Battery location |
Engine compartment |
|
| |
| Brakes / Brakes |
Front disc brakes |
|
| |
| Brakes / Brakes |
Brake pad thickness, front |
13.0 (mm) |
| |
| Brakes / Brakes |
Brake pad thickness, front, minimum |
2.0 (mm) |
| |
| Brakes / Brakes |
Disc run-out, maximum |
0.05 (mm) |
| |
| Brakes / Brakes |
Rear disc brakes |
|
| |
| Brakes / Brakes |
Disc diameter, rear |
247.0 (mm) |
Solid discs | |
| Brakes / Brakes |
Disc thickness, rear |
9.0 (mm) |
| |
| Brakes / Brakes |
Disc thickness, rear, minimum |
7.0 (mm) |
| |
| Brakes / Brakes |
Brake pad thickness, rear, minimum |
2.0 (mm) |
| |
| Brakes / Brakes |
Disc run-out, maximum |
0.05 (mm) |
| |
| Brakes / Brakes |
Rear drum brakes |
|
| |
| Brakes / Brakes |
Drum diameter, rear |
228.0 (mm) |
| |
| Brakes / Brakes |
Drum diameter, rear, maximum |
230.0 (mm) |
| |
| Brakes / Brakes |
Drum lining thickness, minimum |
1.0 (mm) |
| |
| Steering and wheel alignment / Camber, front |
Maximum difference between the left-hand side and right-hand side |
0°40' (°) |
| |
| Steering and wheel alignment / Camber, front |
Maximum difference between the left-hand side and right-hand side |
0°40' (°) |
| |
| Steering and wheel alignment / Camber, front |
Maximum difference between the left-hand side and right-hand side |
0°40' (°) |
| |
| Steering and wheel alignment / Camber, front |
Maximum difference between the left-hand side and right-hand side |
0°40' (°) |
| |
| Steering and wheel alignment / Camber, front |
Maximum difference between the left-hand side and right-hand side |
0°40' (°) |
| |
| Steering and wheel alignment / Camber, front |
Maximum difference between the left-hand side and right-hand side |
0º39' (°) |
| |
| Steering and wheel alignment / Camber, front |
Maximum difference between the left-hand side and right-hand side |
0º39' (°) |
| |
| Steering and wheel alignment / Camber, front |
Maximum difference between the left-hand side and right-hand side |
0º39' (°) |
| |
| Steering and wheel alignment / Camber, front |
Maximum difference between the left-hand side and right-hand side |
0º39' (°) |
| |
| Steering and wheel alignment / Camber, front |
Maximum difference between the left-hand side and right-hand side |
0º39' (°) |
| |
| Steering and wheel alignment / Camber, rear |
Maximum difference between the left-hand side and right-hand side |
0°30' (°) |
| |
| Steering and wheel alignment / Camber, rear |
Maximum difference between the left-hand side and right-hand side |
0°30' (°) |
| |
| Steering and wheel alignment / Camber, rear |
Maximum difference between the left-hand side and right-hand side |
0°30' (°) |
| |
| Steering and wheel alignment / Camber, rear |
Maximum difference between the left-hand side and right-hand side |
0°30' (°) |
| |
| Steering and wheel alignment / Camber, rear |
Maximum difference between the left-hand side and right-hand side |
0°30' (°) |
| |
| Steering and wheel alignment / Camber, rear |
Maximum difference between the left-hand side and right-hand side |
0°30' (°) |
| |
| Steering and wheel alignment / Camber, rear |
Maximum difference between the left-hand side and right-hand side |
0º30' (°) |
| |
| Steering and wheel alignment / Camber, rear |
Maximum difference between the left-hand side and right-hand side |
0º30' (°) |
| |
| Steering and wheel alignment / Camber, rear |
Maximum difference between the left-hand side and right-hand side |
0º30' (°) |
| |
| Steering and wheel alignment / Camber, rear |
Maximum difference between the left-hand side and right-hand side |
0º30' (°) |
| |
| Steering and wheel alignment / Camber, rear |
Maximum difference between the left-hand side and right-hand side |
0º30' (°) |
| |
| Steering and wheel alignment / Camber, rear |
Maximum difference between the left-hand side and right-hand side |
0º30' (°) |
| |
| Steering and wheel alignment / Camber, rear |
Maximum difference between the left-hand side and right-hand side |
0º30' (°) |
| |
| Capacities / Capacities |
Engine |
|
| |
| Capacities / Capacities |
Engine sump, including filter |
3.0 (l) |
| |
| Capacities / Capacities |
Cooling system |
8.0 (l) |
| |
| Capacities / Capacities |
Brakes : General data |
|
| |
| Capacities / Capacities |
Brake system |
0.65 (l) |
| |
| Capacities / Capacities |
Manual transmission, MA5, Number of gears 5-speed |
|
| |
| Capacities / Capacities |
Steering |
|
| |
| Capacities / Capacities |
Power steering |
1.0 (l) |
| |
| Capacities / Capacities |
Air conditioning |
|
| |
| Capacities / Capacities |
Refrigerant |
875 (g) |
Up to 09/2002 | |
| Capacities / Capacities |
Refrigerant |
575 (g) |
From 10/2002 | |
| Capacities / Capacities |
Air-conditioning compressor oil, system total |
135 (ml) |
| |
| Steering and wheel alignment / Castor, front |
Maximum difference between the left-hand side and right-hand side |
0°18' (°) |
| |
| Steering and wheel alignment / Castor, front |
Maximum difference between the left-hand side and right-hand side |
0°18' (°) |
| |
| Steering and wheel alignment / Castor, front |
Maximum difference between the left-hand side and right-hand side |
0°18' (°) |
| |
| Steering and wheel alignment / Castor, front |
Maximum difference between the left-hand side and right-hand side |
|
| |
| Steering and wheel alignment / Castor, front |
Maximum difference between the left-hand side and right-hand side |
0°18' (°) |
| |
| Steering and wheel alignment / Castor, front |
Maximum difference between the left-hand side and right-hand side |
0º18' (°) |
| |
| Steering and wheel alignment / Castor, front |
Maximum difference between the left-hand side and right-hand side |
0º18' (°) |
| |
| Steering and wheel alignment / Castor, front |
Maximum difference between the left-hand side and right-hand side |
0º18' (°) |
| |
| Steering and wheel alignment / Castor, front |
Maximum difference between the left-hand side and right-hand side |
0º18' (°) |
| |
| Steering and wheel alignment / Castor, front |
Maximum difference between the left-hand side and right-hand side |
0º18' (°) |
| |
| Steering and wheel alignment / Castor, front |
Maximum difference between the left-hand side and right-hand side |
0º18' (°) |
| |
| Cooling system / Cooling system |
Engine |
|
| |
| Cooling system / Cooling system |
Cap pressure |
1.4 (bar) |
| |
| Cooling system / Cooling system |
Thermostat opening temperature |
88 (°C) |
| |
| Torque settings / Crankshaft gearwheel |
Stage 1 |
40 (Nm) |
| |
| Torque settings / Crankshaft gearwheel |
Stage 2 |
45 (°) |
| |
| Torque settings / Cylinder head |
Refer to 'Extra Info' |
|
Threads lightly oiled | |
| Torque settings / Cylinder head |
Stage 1 |
20 ± 2 (Nm) |
| |
| Torque settings / Cylinder head |
Stage 2 |
120 ± 5 (°) |
| |
| Torque settings / Cylinder head |
Stage 3 |
120 ± 5 (°) |
| |
| Torque settings / Cylinder head |
Renew the bolts |
|
| |
| Torque settings / Cylinder head |
Stage 1 |
20 ± 2 (Nm) |
| |
| Torque settings / Cylinder head |
Stage 2 |
240 ± 5 (°) |
| |
| Brakes / Disc diameter, front |
Disc thickness, front |
13.0 (mm) |
| |
| Brakes / Disc diameter, front |
Disc thickness, front, minimum |
11.0 (mm) |
| |
| Brakes / Disc diameter, front |
Disc thickness, front |
20.4/22.0 (mm) |
| |
| Brakes / Disc diameter, front |
Disc thickness, front, minimum |
18.4/20.0 (mm) |
| |
| Brakes / Disc diameter, front |
Disc thickness, front |
26.0 (mm) |
| |
| Brakes / Disc diameter, front |
Disc thickness, front, minimum |
24.0 (mm) |
| |
| Engine (general) / Distribution type |
Timing belt |
|
| |
| Electrical / Electrical |
Electrical system |
|
| |
| Electrical / Electrical |
Alternator |
70 / 80 / 90 (A) |
| |
| Emissions / Emissions |
Engine |
|
| |
| Emissions / Emissions |
Idle speed, minimum |
700 (rpm) |
| |
| Emissions / Emissions |
Idle speed, maximum |
900 (rpm) |
| |
| Emissions / Emissions |
CO exhaust gas |
0.5 (%) |
| |
| Emissions / Emissions |
Fast-idle speed |
2000 - 2500 (rpm) |
| |
| Emissions / Emissions |
CO at fast-idle speed |
0.3 (%) |
| |
| Emissions / Emissions |
Oil temperature during test |
80 (°C) |
| |
| Emissions / Emissions |
Lambda |
0.97 - 1.03 |
| |
| Emissions / Emissions |
Lambda change (Delta Lambda) |
0.02 |
| |
| Emissions / Emissions |
Test speed |
400 - 1400 (rpm) |
| |
| Emissions / Emissions |
Catalytic converter conditioning |
3 / 3000 (min/rpm ) |
| |
| Emissions / Emissions |
CO2 |
> 9 (%) |
| |
| Emissions / Emissions |
HC |
200 (ppm) |
At fast-idle speed | |
| Engine (general) / Engine (general) |
Engine |
|
| |
| Engine (general) / Engine (general) |
Engine code |
TU1JP/L4 (HFX) |
| |
| Engine (general) / Engine (general) |
Capacity |
1124 (cc) |
| |
| Engine (general) / Engine (general) |
Number of cylinders |
4 |
| |
| Engine (general) / Engine (general) |
Valves per cylinder |
2 |
| |
| Engine (general) / Engine (general) |
Note: The coolant pump is timing-belt driven |
|
| |
| Engine (specifications) / Engine (specifications) |
Engine |
|
| |
| Engine (specifications) / Engine (specifications) |
Engine management (make and type) |
Bosch M7.4.4 |
| |
| Engine (specifications) / Engine (specifications) |
Engine management (make and type) |
Magneti Marelli 48P2 |
From 09/2002 | |
| Engine (specifications) / Engine (specifications) |
Firing order |
1-3-4-2 |
| |
| Engine (specifications) / Engine (specifications) |
Idle speed |
850 ± 50 (rpm) |
| |
| Engine (specifications) / Engine (specifications) |
Fuel pump pressure |
1.1 (bar) |
| |
| Engine (specifications) / Engine (specifications) |
Injection pressure/system pressure |
0.7 - 0.9 (bar) |
| |
| Engine (specifications) / Engine (specifications) |
Spark plugs (make and type) |
Bosch FR7DE |
| |
| Engine (specifications) / Engine (specifications) |
Spark plugs (make and type) |
Eyquem RFN58LZ |
| |
| Engine (specifications) / Engine (specifications) |
Spark plugs (make and type) |
Champion RC8YCL |
| |
| Engine (specifications) / Engine (specifications) |
Spark plug gap |
0.9 (mm) |
| |
| Engine (specifications) / Engine (specifications) |
Number of spark plugs |
4 |
| |
| Engine (specifications) / Engine (specifications) |
Oil pressure |
2/1000 (bar/rpm) |
| |
| Engine (specifications) / Engine (specifications) |
Oil pressure |
4/4000 (bar/rpm) |
| |
| Torque settings / Main bearing cap |
Stage 1 |
20 (Nm) |
| |
| Torque settings / Main bearing cap |
Stage 2 |
44 (°) |
| |
| Capacities / Manual transmission |
Gearbox refill |
2.0 (l) |
| |
| Capacities / Manual transmission |
Plug location |
|
1 - Drain plug; 2 - Filler plug and level plug |  |
| Steering and wheel alignment / Steering and wheel alignment |
Suspension : General data |
|
| |
| Steering and wheel alignment / Steering and wheel alignment |
Wheelbase |
2608 - 2693 (mm) |
| |
| Steering and wheel alignment / Steering and wheel alignment |
Vehicle condition |
|
Unloaded |  |
| Steering and wheel alignment / Steering and wheel alignment |
Ride height |
|
|  |
| Steering and wheel alignment / Steering and wheel alignment |
Ride height, front |
|
Measure R; compress the springs until H = R - L | |
| Steering and wheel alignment / Steering and wheel alignment |
Ride height, rear |
|
Measure R; compress the springs until H = R + L | |
| Steering and wheel alignment / Steering and wheel alignment |
Passenger van, Standard suspension, ( - 2002) |
|
| |
| Steering and wheel alignment / Steering and wheel alignment |
Ride height, front |
L1 = 92 (mm) |
| |
| Steering and wheel alignment / Steering and wheel alignment |
Ride height, rear |
L2 = 57 (mm) |
175/65 R14 tyres | |
| Steering and wheel alignment / Steering and wheel alignment |
Ride height, rear |
L2 = 49 (mm) |
175/70 R14 tyres | |
| Steering and wheel alignment / Steering and wheel alignment |
Toe-in, front |
0°17' ± 0°09 (°) |
With power steering | |
| Steering and wheel alignment / Steering and wheel alignment |
Toe-out, front |
0°17' ± 0°09' (°) |
Without power steering | |
| Steering and wheel alignment / Steering and wheel alignment |
Castor, front |
1°30' ± 0°30' (°) |
Without power steering | |
| Steering and wheel alignment / Steering and wheel alignment |
King pin inclination (KPI), front |
10°42' ± 0°30' (°) |
| |
| Steering and wheel alignment / Steering and wheel alignment |
Toe-in, rear |
0°07' ± 0°09 (°) |
175/65 R14 tyres | |
| Steering and wheel alignment / Steering and wheel alignment |
Toe-in, rear |
0°13' ± 0°09 (°) |
175/70 R14 tyres | |
| Steering and wheel alignment / Steering and wheel alignment |
Van, Standard suspension, ( - 2002) |
|
| |
| Steering and wheel alignment / Steering and wheel alignment |
Ride height, front |
L1 = 92 (mm) |
Maximum allowable cargo weight: 475 kg | |
| Steering and wheel alignment / Steering and wheel alignment |
Ride height, front |
L1 = 101 (mm) |
Maximum allowable cargo weight: 800 kg | |
| Steering and wheel alignment / Steering and wheel alignment |
Ride height, rear |
L2 = 34 (mm) |
Maximum allowable cargo weight: 475 kg | |
| Steering and wheel alignment / Steering and wheel alignment |
Ride height, rear |
L2 = 7 (mm) |
Maximum allowable cargo weight: 800 kg | |
| Steering and wheel alignment / Steering and wheel alignment |
Toe-in, front |
0°17' ± 0°09 (°) |
With power steering | |
| Steering and wheel alignment / Steering and wheel alignment |
Toe-out, front |
0°17' ± 0°09' (°) |
Without power steering | |
| Steering and wheel alignment / Steering and wheel alignment |
Castor, front |
1°30' ± 0°30' (°) |
Without power steering | |
| Steering and wheel alignment / Steering and wheel alignment |
King pin inclination (KPI), front |
10°42' ± 0°30' (°) |
Maximum allowable cargo weight: 475 kg | |
| Steering and wheel alignment / Steering and wheel alignment |
King pin inclination (KPI), front |
10°54' ± 0°30' (°) |
Maximum allowable cargo weight: 800 kg | |
| Steering and wheel alignment / Steering and wheel alignment |
Toe-in, rear |
0°24' ± 0°09' (°) |
Maximum allowable cargo weight: 475 kg | |
| Steering and wheel alignment / Steering and wheel alignment |
Toe-in, rear |
0°42' ± 0°09 (°) |
Maximum allowable cargo weight: 800 kg | |
| Steering and wheel alignment / Steering and wheel alignment |
Passenger van, Reinforced suspension, ( - 2002) |
|
| |
| Steering and wheel alignment / Steering and wheel alignment |
Ride height, front |
L1 = 77 (mm) |
| |
| Steering and wheel alignment / Steering and wheel alignment |
Ride height, rear |
L2 = 69 (mm) |
| |
| Steering and wheel alignment / Steering and wheel alignment |
Toe-in, front |
0°17' ± 0°09 (°) |
With power steering | |
| Steering and wheel alignment / Steering and wheel alignment |
Toe-out, front |
0°17' ± 0°09' (°) |
Without power steering | |
| Steering and wheel alignment / Steering and wheel alignment |
King pin inclination (KPI), front |
10°24' ± 0°30' (°) |
| |
| Steering and wheel alignment / Steering and wheel alignment |
Toe-in, rear |
0°00' ± 0°09 (°) |
| |
| Steering and wheel alignment / Steering and wheel alignment |
Van, Reinforced suspension, ( - 2002) |
|
| |
| Steering and wheel alignment / Steering and wheel alignment |
Ride height, front |
L1 = 86 (mm) |
| |
| Steering and wheel alignment / Steering and wheel alignment |
Ride height, rear |
L2 = 22 (mm) |
| |
| Steering and wheel alignment / Steering and wheel alignment |
Toe-in, front |
0°17' ± 0°09 (°) |
With power steering | |
| Steering and wheel alignment / Steering and wheel alignment |
Toe-out, front |
0°17' ± 0°09' (°) |
Without power steering | |
| Steering and wheel alignment / Steering and wheel alignment |
Castor, front |
1°30' ± 0°30' (°) |
Without power steering | |
| Steering and wheel alignment / Steering and wheel alignment |
King pin inclination (KPI), front |
10°36' ± 0°30' (°) |
| |
| Steering and wheel alignment / Steering and wheel alignment |
Toe-in, rear |
0°33' ± 0°09' (°) |
Maximum allowable cargo weight: 600 kg | |
| Steering and wheel alignment / Steering and wheel alignment |
Toe-in, rear |
0°00' ± 0°09' (°) |
Maximum allowable cargo weight: 800 kg | |
| Steering and wheel alignment / Steering and wheel alignment |
Passenger van, Standard suspension, (2002 - ) |
|
| |
| Steering and wheel alignment / Steering and wheel alignment |
Ride height, front |
L1 = 83.7 - 94.7 (mm) |
Maximum allowable cargo weight: 600 kg | |
| Steering and wheel alignment / Steering and wheel alignment |
Ride height, front |
L1 = 92.8 - 103.8 (mm) |
Maximum allowable cargo weight: 800 kg | |
| Steering and wheel alignment / Steering and wheel alignment |
Ride height, rear |
L2 = 46.3 - 58.3 (mm) |
Maximum allowable cargo weight: 600 kg | |
| Steering and wheel alignment / Steering and wheel alignment |
Ride height, rear |
L2 = 4.8 - 16.8 (mm) |
Maximum allowable cargo weight: 800 kg | |
| Steering and wheel alignment / Steering and wheel alignment |
Toe-in, front |
0º09' ± 0º09' (°) |
Maximum allowable cargo weight: 600 kg | |
| Steering and wheel alignment / Steering and wheel alignment |
Toe-in, front |
0º17' ± 0º09' (°) |
Maximum allowable cargo weight: 800 kg | |
| Steering and wheel alignment / Steering and wheel alignment |
King pin inclination (KPI), front |
10°44' ± 0º30' (°) |
Maximum allowable cargo weight: 600 kg | |
| Steering and wheel alignment / Steering and wheel alignment |
King pin inclination (KPI), front |
10°54' ± 0º30' (°) |
Maximum allowable cargo weight: 800 kg | |
| Steering and wheel alignment / Steering and wheel alignment |
Toe-in, rear |
0º13' ± 0º11' (°) |
Maximum allowable cargo weight: 600 kg | |
| Steering and wheel alignment / Steering and wheel alignment |
Toe-in, rear |
0º42' ± 0º11 (°) |
Maximum allowable cargo weight: 800 kg | |
| Steering and wheel alignment / Steering and wheel alignment |
Van, Standard suspension, (2002 - ) |
|
| |
| Steering and wheel alignment / Steering and wheel alignment |
Ride height, front |
L1 = 92.8 - 103.8 (mm) |
| |
| Steering and wheel alignment / Steering and wheel alignment |
Ride height, rear |
L2 = 4.8 - 16.8 (mm) |
| |
| Steering and wheel alignment / Steering and wheel alignment |
Toe-out, front |
0º17' ± 0º09' (°) |
| |
| Steering and wheel alignment / Steering and wheel alignment |
King pin inclination (KPI), front |
10°54' ± 0º30' (°) |
| |
| Steering and wheel alignment / Steering and wheel alignment |
Toe-in, rear |
0º42' ± 0º11' (°) |
| |
| Steering and wheel alignment / Steering and wheel alignment |
Suspension with increased ground clearance, (2002 - ) |
|
| |
| Steering and wheel alignment / Steering and wheel alignment |
Ride height, front |
L1 = 68.7 - 79.7 (mm) |
Maximum allowable cargo weight: 600 kg | |
| Steering and wheel alignment / Steering and wheel alignment |
Ride height, front |
L1 = 77.8 - 88.8 (mm) |
Maximum allowable cargo weight: 800 kg | |
| Steering and wheel alignment / Steering and wheel alignment |
Ride height, rear |
L2 = 61.3 - 73.3 (mm) |
Maximum allowable cargo weight: 600 kg | |
| Steering and wheel alignment / Steering and wheel alignment |
Ride height, rear |
L2 = 19.8 - 31.8 (mm) |
Maximum allowable cargo weight: 800 kg | |
| Steering and wheel alignment / Steering and wheel alignment |
Toe-out, front |
0º17' ± 0º09' (°) |
| |
| Steering and wheel alignment / Steering and wheel alignment |
King pin inclination (KPI), front |
10°26' ± 0º30' (°) |
Maximum allowable cargo weight: 600 kg | |
| Steering and wheel alignment / Steering and wheel alignment |
King pin inclination (KPI), front |
10°38' ± 0º30' (°) |
Maximum allowable cargo weight: 800 kg | |
| Steering and wheel alignment / Steering and wheel alignment |
Toe-in, rear |
0º33' ± 0º11' (°) |
Maximum allowable cargo weight: 600 kg | |
| Steering and wheel alignment / Steering and wheel alignment |
Toe-in, rear |
0º04' ± 0º11' (°) |
Maximum allowable cargo weight: 800 kg | |
| Steering and wheel alignment / Steering and wheel alignment |
Passenger van, Reinforced suspension, (2002 - ) |
|
| |
| Steering and wheel alignment / Steering and wheel alignment |
Ride height, front |
L1 = 68.7 - 79.7 (mm) |
Maximum allowable cargo weight: 600 kg | |
| Steering and wheel alignment / Steering and wheel alignment |
Ride height, front |
L1 = 77.8 - 88.8 (mm) |
Maximum allowable cargo weight: 800 kg | |
| Steering and wheel alignment / Steering and wheel alignment |
Ride height, rear |
L2 = 61.3 - 73.3 (mm) |
Maximum allowable cargo weight: 600 kg | |
| Steering and wheel alignment / Steering and wheel alignment |
Ride height, rear |
L2 = 19.8 - 31.8 (mm) |
Maximum allowable cargo weight: 800 kg | |
| Steering and wheel alignment / Steering and wheel alignment |
Toe-in, front |
0º09' ± 0º09' (°) |
Maximum allowable cargo weight: 600 kg | |
| Steering and wheel alignment / Steering and wheel alignment |
Toe-in, front |
0º17' ± 0º09' (°) |
Maximum allowable cargo weight: 800 kg | |
| Steering and wheel alignment / Steering and wheel alignment |
King pin inclination (KPI), front |
10°26' ± 0º30' (°) |
| |
| Steering and wheel alignment / Steering and wheel alignment |
Toe-in, rear |
0º04' ± 0º11' (°) |
| |
| Steering and wheel alignment / Steering and wheel alignment |
Van, Reinforced suspension, (2002 - ) |
|
| |
| Steering and wheel alignment / Steering and wheel alignment |
Ride height, front |
L1 = 77.8 - 88.8 (mm) |
| |
| Steering and wheel alignment / Steering and wheel alignment |
Ride height, rear |
L2 = 19.8 - 31.8 (mm) |
| |
| Steering and wheel alignment / Steering and wheel alignment |
Toe-out, front |
0º17' ± 0º09' (°) |
| |
| Steering and wheel alignment / Steering and wheel alignment |
King pin inclination (KPI), front |
10°38' ± 0º30' (°) |
| |
| Steering and wheel alignment / Steering and wheel alignment |
Toe-in, rear |
0º33' ± 0º11' (°) |
| |
| Torque settings / Torque settings |
Engine |
|
| |
| Torque settings / Torque settings |
Note: Always renew stretch bolts and self-locking nuts |
|
| |
| Torque settings / Torque settings |
Valve cover |
7 (Nm) |
| |
| Torque settings / Torque settings |
Big-end bearing cap |
37 (Nm) |
| |
| Torque settings / Torque settings |
Sump |
8 (Nm) |
| |
| Torque settings / Torque settings |
Engine oil drain plug |
30 (Nm) |
| |
| Torque settings / Torque settings |
Spark plugs |
23 (Nm) |
| |
| Torque settings / Torque settings |
Oil filter |
25 (Nm) |
| |
| Torque settings / Torque settings |
Starter motor |
35 (Nm) |
| |
| Torque settings / Torque settings |
Alternator |
40 (Nm) |
| |
| Torque settings / Torque settings |
Camshaft gearwheel |
37 (Nm) |
| |
| Torque settings / Torque settings |
Crankshaft pulley |
25 (Nm) |
Outer bolts | |
| Torque settings / Torque settings |
Flywheel |
65 (Nm) |
| |
| Torque settings / Torque settings |
Knock sensor |
20 (Nm) |
| |
| Torque settings / Torque settings |
Exhaust manifold |
23 (Nm) |
| |
| Torque settings / Torque settings |
Inlet manifold |
8 (Nm) |
| |
| Torque settings / Torque settings |
Coolant pump |
18 (Nm) |
| |
| Torque settings / Torque settings |
Oil pump |
9 (Nm) |
| |
| Torque settings / Torque settings |
Engine/gearbox mounts |
|
| |
| Torque settings / Torque settings |
Manual transmission, MA5, Number of gears 5-speed |
|
| |
| Torque settings / Torque settings |
Manual transmission level plug |
20 - 30 (Nm) |
| |
| Torque settings / Torque settings |
Manual transmission drain plug |
20 - 30 (Nm) |
| |
| Torque settings / Torque settings |
Clutch pressure plate |
15 (Nm) |
| |
| Torque settings / Torque settings |
Suspension : General data |
|
| |
| Torque settings / Torque settings |
Note: Always renew stretch bolts and self-locking nuts |
|
| |
| Torque settings / Torque settings |
Steering wheel |
33 (Nm) |
Renew the bolt | |
| Torque settings / Torque settings |
Front drive shaft to wheel bearing housing |
312 (Nm) |
| |
| Torque settings / Torque settings |
Wheels and tyres |
|
| |
| Torque settings / Torque settings |
Wheel bolts |
90 (Nm) |
Used wheel rims | |
| Torque settings / Torque settings |
Steering |
|
| |
| Torque settings / Torque settings |
Note: Always renew stretch bolts and self-locking nuts |
|
| |
| Torque settings / Torque settings |
Steering: Refer to 'Technical drawings' |
|
| |
| Torque settings / Torque settings |
Air conditioning |
|
| |
| Torque settings / Torque settings |
Air-conditioning compressor |
25 (Nm) |
| |
| Wheels and tyres / Tyre size |
Front tyre pressure |
2.3 (bar) |
| |
| Wheels and tyres / Tyre size |
Rear tyre pressure |
2.3 - 2.8 (bar) |
| |
| Wheels and tyres / Tyre size |
Front tyre pressure |
2.2 - 2.3 (bar) |
| |
| Wheels and tyres / Tyre size |
Rear tyre pressure |
2.2 - 2.5 (bar) |
| |
| Wheels and tyres / Tyre size |
Front tyre pressure |
2.5 (bar) |
| |
| Wheels and tyres / Tyre size |
Rear tyre pressure |
2.9 (bar) |
| |
| Wheels and tyres / Tyre size |
Front tyre pressure |
2.5 (bar) |
| |
| Wheels and tyres / Tyre size |
Rear tyre pressure |
3.2 (bar) |
| |
| Wheels and tyres / Tyre size |
Front tyre pressure |
2.5 (bar) |
| |
| Wheels and tyres / Tyre size |
Rear tyre pressure |
2.9 (bar) |
| |
| Wheels and tyres / Tyre size |
Front tyre pressure |
2.5 (bar) |
| |
| Wheels and tyres / Tyre size |
Rear tyre pressure |
2.9 (bar) |
| |
| Wheels and tyres / Tyre size |
Front tyre pressure |
2.5 (bar) |
| |
| Wheels and tyres / Tyre size |
Rear tyre pressure |
3.3 (bar) |
| |
| Wheels and tyres / Tyre size |
Front tyre pressure |
2.5 (bar) |
| |
| Wheels and tyres / Tyre size |
Rear tyre pressure |
3.3 (bar) |
| |
| Engine (specifications) / Valve clearance |
Cold |
|
| |
| Engine (specifications) / Valve clearance |
Inlet |
0.20 (mm) |
| |
| Engine (specifications) / Valve clearance |
Exhaust |
0.40 (mm) |
| |
| Torque settings / Wheel bolts |
Stage 1 |
90 (Nm) |
| |
| Torque settings / Wheel bolts |
Stage 2 |
|
Loosen the bolts | |
| Torque settings / Wheel bolts |
Stage 3 |
90 (Nm) |
| |
| Wheels and tyres / Wheels and tyres |
Passenger van |
|
| |
| Wheels and tyres / Wheels and tyres |
Speed index, minimum |
U |
Based on the maximum speed as listed in the European Type Approval data sheets | |
| Wheels and tyres / Wheels and tyres |
Van |
|
| |
| Wheels and tyres / Wheels and tyres |
Wheels and tyres |
|
| |
| Wheels and tyres / Wheels and tyres |
Pitch circle diameter (PCD) |
4x108 |
| |