| Air conditioning / Air conditioning |
Air conditioning |
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| |
| Air conditioning / Air conditioning |
Dust and pollen filter location |
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|  |
| Capacities / Air conditioning |
Plug location |
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High-pressure connecting pipe (H); low-pressure connecting pipe (L) |  |
| Electrical / Battery capacity |
Cold cranking amperes (CCA) |
480 (A) |
| |
| Electrical / Battery capacity |
Cold cranking amperes (CCA) |
640 (A) |
| |
| Electrical / Battery location |
Engine compartment |
|
| |
| Torque settings / Big-end bearing cap |
Stage 1 |
20 (Nm) |
| |
| Torque settings / Big-end bearing cap |
Stage 2 |
70 (°) |
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| Brakes / Brakes |
Front disc brakes |
|
| |
| Brakes / Brakes |
Disc diameter, front |
266.0 (mm) |
Ventilated discs | |
| Brakes / Brakes |
Disc thickness, front |
22.0 (mm) |
| |
| Brakes / Brakes |
Disc thickness, front, minimum |
20.0 (mm) |
| |
| Brakes / Brakes |
Brake pad thickness, front |
13.0 (mm) |
| |
| Brakes / Brakes |
Brake pad thickness, front, minimum |
2.0 (mm) |
| |
| Brakes / Brakes |
Rear drum brakes, With ABS |
|
| |
| Brakes / Brakes |
Drum diameter, rear |
203.0 (mm) |
| |
| Brakes / Brakes |
Drum diameter, rear, maximum |
205.0 (mm) |
| |
| Brakes / Brakes |
Rear drum brakes, Without ABS |
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| |
| Brakes / Brakes |
Drum diameter, rear |
180.0 (mm) |
| |
| Brakes / Brakes |
Drum diameter, rear, maximum |
182.0 (mm) |
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| Capacities / Capacities |
Engine |
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| |
| Capacities / Capacities |
Engine sump, including filter |
4.75 (l) |
Without air conditioning | |
| Capacities / Capacities |
Engine sump, including filter |
4.25-4.5 (l) |
With air conditioning | |
| Capacities / Capacities |
Cooling system |
9.0 (l) |
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| Capacities / Capacities |
Brakes : General data |
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| Capacities / Capacities |
Brake system |
1.0 (l) |
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| Capacities / Capacities |
Manual transmission, BE3/5, Number of gears 5-speed |
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| Capacities / Capacities |
Steering |
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| Capacities / Capacities |
Power steering |
1.0 (l) |
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| Capacities / Capacities |
Air conditioning |
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| Capacities / Capacities |
Refrigerant |
850 - 900 (g) |
| |
| Capacities / Capacities |
Air-conditioning compressor oil, system total |
120 - 150 (ml) |
| |
| Engine (specifications) / Compression pressure |
Normal pressure |
25 - 30 (bar) |
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| Cooling system / Cooling system |
Engine |
|
| |
| Cooling system / Cooling system |
Cap pressure |
1.4 (bar) |
| |
| Cooling system / Cooling system |
Thermostat opening temperature |
83 - 95 (°C) |
| |
| Cooling system / Cooling system |
Fan activation temperature |
97 (°C) |
Without air conditioning | |
| Torque settings / Crankshaft gearwheel |
Stage 1 |
40 (Nm) |
| |
| Torque settings / Crankshaft gearwheel |
Stage 2 |
55 (°) |
| |
| Torque settings / Cylinder head |
Refer to 'Extra Info' |
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| |
| Torque settings / Cylinder head |
Stage 1 |
20 (Nm) |
| |
| Torque settings / Cylinder head |
Stage 2 |
60 (Nm) |
| |
| Torque settings / Cylinder head |
Stage 3 |
180 (°) |
| |
| Engine (general) / Distribution type |
Timing belt |
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| Electrical / Electrical |
Electrical system |
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| Electrical / Electrical |
Alternator |
80 / 90 / 120 (A) |
With air conditioning | |
| Electrical / Electrical |
Alternator |
70 / 80 / 90 (A) |
Without air conditioning | |
| Electrical / Electrical |
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| Emissions / Emissions |
Engine |
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| Emissions / Emissions |
Idle speed, minimum |
800 (rpm) |
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| Emissions / Emissions |
Idle speed, maximum |
850 (rpm) |
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| Emissions / Emissions |
Oil temperature during test |
80 (°C) |
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| Emissions / Emissions |
Maximum no-load governed speed |
5252-5475 (rpm) |
| |
| Emissions / Emissions |
Corrected smoke absorption value |
2.5 (m-1) |
| |
| Emissions / Emissions |
Test time |
1 (s) |
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| Emissions / Emissions |
Exhaust gas analysis test method (Germany only) |
B |
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| Emissions / Emissions |
Hatchback, Manual transmission, EURO 2 |
|
| |
| Emissions / Emissions |
Fuel consumption, combined usage |
6.20 (l/100 km) |
| |
| Emissions / Emissions |
Fuel consumption, extra-urban driving |
5.00 (l/100 km) |
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| Emissions / Emissions |
Fuel consumption, urban driving |
8.30 (l/100 km) |
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| Emissions / Emissions |
Emission code |
Euro 2 |
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| Emissions / Emissions |
Emission standard |
70/220*1996/69 (1998-07-22 ->) |
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| Emissions / Emissions |
CO2 average |
164 (g/km) |
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| Emissions / Emissions |
CO |
0.251 (g/km) |
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| Emissions / Emissions |
HC |
- |
| |
| Emissions / Emissions |
NOx |
- |
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| Emissions / Emissions |
HC NOx |
0.572 (g/km) |
| |
| Emissions / Emissions |
Particles |
- |
| |
| Emissions / Emissions |
Manual transmission, EURO 2 |
|
| |
| Emissions / Emissions |
Fuel consumption, combined usage |
6.20 (l/100 km) |
| |
| Emissions / Emissions |
Fuel consumption, extra-urban driving |
5.00 (l/100 km) |
| |
| Emissions / Emissions |
Fuel consumption, urban driving |
8.30 (l/100 km) |
| |
| Emissions / Emissions |
Emission code |
Euro 2 |
| |
| Emissions / Emissions |
Emission standard |
70/220*1996/69 (1998-07-22 ->) |
| |
| Emissions / Emissions |
CO2 average |
164 (g/km) |
| |
| Emissions / Emissions |
CO |
0.251 (g/km) |
| |
| Emissions / Emissions |
HC |
- |
| |
| Emissions / Emissions |
NOx |
- |
| |
| Emissions / Emissions |
HC NOx |
0.572 (g/km) |
| |
| Emissions / Emissions |
Particles |
- |
| |
| Engine (general) / Engine (general) |
Engine |
|
| |
| Engine (general) / Engine (general) |
Engine code |
DW8 (WJZ) |
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| Engine (general) / Engine (general) |
Capacity |
1868 (cc) |
| |
| Engine (general) / Engine (general) |
Engine speed at maximum power |
4600 (rpm) |
| |
| Engine (general) / Engine (general) |
Number of cylinders |
4 |
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| Engine (general) / Engine (general) |
Note: The coolant pump is timing-belt driven |
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| Engine (specifications) / Engine (specifications) |
Engine |
|
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| Engine (specifications) / Engine (specifications) |
Firing order |
1-3-4-2 |
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| Engine (specifications) / Engine (specifications) |
Injection pump (make and type) |
Bosch VE 4/9 F 2425 R804 |
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| Engine (specifications) / Engine (specifications) |
Injection pump (make and type) |
Lucas DWLP 11 |
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| Engine (specifications) / Engine (specifications) |
Idle speed |
Bosch : 800 ± 25 (rpm) |
| |
| Engine (specifications) / Engine (specifications) |
Idle speed |
875 ± 25 (rpm) |
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| Engine (specifications) / Engine (specifications) |
Idle speed |
Lucas : 825 ± 25 (rpm) |
| |
| Engine (specifications) / Engine (specifications) |
Idle speed |
|
With air conditioning | |
| Engine (specifications) / Engine (specifications) |
Injector (make and type) |
Bosch 299A (KCA 20S106) |
| |
| Engine (specifications) / Engine (specifications) |
Injector (make and type) |
Lucas RDNOSDC6903 (LRC 6736001) |
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| Engine (specifications) / Engine (specifications) |
Injector pressure |
Bosch : 112-128 (bar) |
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| Engine (specifications) / Engine (specifications) |
Injector pressure |
Lucas : 142-149 (bar) |
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| Engine (specifications) / Engine (specifications) |
Glow plug resistance |
0.4-0.6 (ohms) |
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| Engine (specifications) / Engine (specifications) |
Glow plugs (make and type) |
Beru : 0100226371 |
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| Engine (specifications) / Engine (specifications) |
Glow plugs (make and type) |
Champion : CH185 |
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| Engine (specifications) / Engine (specifications) |
Oil pressure |
1.8 / 1000 (bar/rpm) |
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| Engine (specifications) / Engine (specifications) |
Oil pressure |
3.7 / 2000 (bar/rpm) |
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| Engine (specifications) / Engine (specifications) |
Oil pressure |
4.3 / 3000 (bar/rpm) |
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| Engine (specifications) / Engine (specifications) |
Oil pressure |
4.5 / 4000 (bar/rpm) |
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| Engine (specifications) / Engine (specifications) |
Drive belt layout |
|
With air conditioning |  |
| Engine (specifications) / Engine (specifications) |
Drive belt layout |
|
Without air conditioning |  |
| Cooling system / Fan activation temperature |
Stage 1/Fan 1 |
96 (°C) |
| |
| Cooling system / Fan activation temperature |
Stage 2/Fan 2 |
101 (°C) |
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| Capacities / Manual transmission |
Gearbox refill after overhaul |
1.9 (l) |
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| Capacities / Manual transmission |
Gearbox refill |
1.8 (l) |
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| Capacities / Manual transmission |
Plug location |
|
1 - Filler plug; 2 - Level plug; 3 - Drain plug |  |
| Steering and wheel alignment / Steering and wheel alignment |
Suspension |
|
| |
| Steering and wheel alignment / Steering and wheel alignment |
Wheelbase |
2540 (mm) |
| |
| Steering and wheel alignment / Steering and wheel alignment |
Vehicle condition |
|
Unloaded |  |
| Steering and wheel alignment / Steering and wheel alignment |
Ride height |
|
|  |
| Steering and wheel alignment / Steering and wheel alignment |
Ride height, front |
L1 = 85.5 (mm) |
Measure R; compress the springs until H = R - L | |
| Steering and wheel alignment / Steering and wheel alignment |
Ride height, rear |
L2 = 83.0 (mm) |
Measure R; compress the springs until H = R + L | |
| Steering and wheel alignment / Steering and wheel alignment |
Toe-out, front |
0°15' ± 0°10' (°) |
Total | |
| Steering and wheel alignment / Steering and wheel alignment |
Camber, front |
0°00' ± 1°00' (°) |
Not adjustable | |
| Steering and wheel alignment / Steering and wheel alignment |
Castor, front |
0°30' ± 0°40' (°) |
Not adjustable | |
| Steering and wheel alignment / Steering and wheel alignment |
King pin inclination (KPI), front |
10°50' ± 1°00' (°) |
Not adjustable | |
| Steering and wheel alignment / Steering and wheel alignment |
Toe-in, rear |
0°45' ± 0°10' (°) |
Total | |
| Steering and wheel alignment / Steering and wheel alignment |
Camber, rear |
-1°20' ± 0°40' (°) |
Not adjustable | |
| Torque settings / Torque settings |
Engine |
|
| |
| Torque settings / Torque settings |
Note: Always renew stretch bolts and self-locking nuts |
|
| |
| Torque settings / Torque settings |
Main bearing cap |
70 (Nm) |
| |
| Torque settings / Torque settings |
Injector |
90 (Nm) |
| |
| Torque settings / Torque settings |
Glow plugs |
15 (Nm) |
| |
| Torque settings / Torque settings |
Camshaft bearing caps |
20 (Nm) |
| |
| Torque settings / Torque settings |
Crankshaft pulley |
10 (Nm) |
Outer bolts | |
| Torque settings / Torque settings |
Flywheel |
48 (Nm) |
| |
| Torque settings / Torque settings |
Engine/gearbox mounts |
|
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| Torque settings / Torque settings |
Brakes : General data |
|
| |
| Torque settings / Torque settings |
Brakes: Refer to 'Technical drawings' |
|
| |
| Torque settings / Torque settings |
Manual transmission, BE3/5, Number of gears 5-speed |
|
| |
| Torque settings / Torque settings |
Manual transmission filler plug |
15 (Nm) |
| |
| Torque settings / Torque settings |
Manual transmission level plug |
20 (Nm) |
| |
| Torque settings / Torque settings |
Manual transmission drain plug |
30 (Nm) |
| |
| Torque settings / Torque settings |
Clutch pressure plate |
20 (Nm) |
| |
| Torque settings / Torque settings |
Suspension |
|
| |
| Torque settings / Torque settings |
Note: Always renew stretch bolts and self-locking nuts |
|
| |
| Torque settings / Torque settings |
Steering wheel |
33 (Nm) |
| |
| Torque settings / Torque settings |
Front drive shaft to wheel bearing housing |
320 (Nm) |
M24 | |
| Torque settings / Torque settings |
Front drive shaft to wheel bearing housing |
250 (Nm) |
M20 | |
| Torque settings / Torque settings |
Suspension: Refer to 'Technical drawings' |
|
| |
| Torque settings / Torque settings |
Wheels and tyres |
|
| |
| Torque settings / Torque settings |
Wheel bolts |
90 (Nm) |
Steel wheels (used wheel rims) | |
| Torque settings / Torque settings |
Wheel bolts |
100 (Nm) |
Aluminium wheels (used wheel rims) | |
| Torque settings / Torque settings |
Steering |
|
| |
| Torque settings / Torque settings |
Note: Always renew stretch bolts and self-locking nuts |
|
| |
| Torque settings / Torque settings |
Power steering pump |
22 (Nm) |
| |
| Torque settings / Torque settings |
Steering: Refer to 'Technical drawings' |
|
| |
| Torque settings / Torque settings |
Air conditioning |
|
| |
| Torque settings / Torque settings |
Air-conditioning compressor |
25 (Nm) |
| |
| Wheels and tyres / Tyre size |
Front tyre pressure |
2.4 (bar) |
| |
| Wheels and tyres / Tyre size |
Rear tyre pressure |
2.3 - 2.7 (bar) |
| |
| Wheels and tyres / Tyre size |
Front tyre pressure |
2.2 - 2.4 (bar) |
| |
| Wheels and tyres / Tyre size |
Rear tyre pressure |
2.2 - 2.8 (bar) |
| |
| Wheels and tyres / Tyre size |
Front tyre pressure |
2.2 - 2.4 (bar) |
| |
| Wheels and tyres / Tyre size |
Rear tyre pressure |
2.2 - 2.7 (bar) |
| |
| Engine (specifications) / Valve clearance |
Cold |
|
| |
| Engine (specifications) / Valve clearance |
Inlet |
0.15 (mm) |
| |
| Engine (specifications) / Valve clearance |
Exhaust |
0.30 (mm) |
| |
| Torque settings / Wheel bolts |
Stage 1 |
90 (Nm) |
| |
| Torque settings / Wheel bolts |
Stage 2 |
|
Loosen the bolts | |
| Torque settings / Wheel bolts |
Stage 3 |
90 (Nm) |
| |
| Torque settings / Wheel bolts |
Stage 1 |
100 (Nm) |
| |
| Torque settings / Wheel bolts |
Stage 2 |
|
Loosen the bolts | |
| Torque settings / Wheel bolts |
Stage 3 |
100 (Nm) |
| |
| Wheels and tyres / Wheels and tyres |
Wheels and tyres |
|
| |
| Wheels and tyres / Wheels and tyres |
Pitch circle diameter (PCD) |
4x108 |
| |
| Wheels and tyres / Wheels and tyres |
Speed index, minimum |
S |
Based on the maximum speed as listed in the European Type Approval data sheets | |