| Air conditioning / Air conditioning |
Air conditioning |
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| Air conditioning / Air conditioning |
Dust and pollen filter location |
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| Capacities / Air conditioning |
Plug location |
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High-pressure connecting pipe (H); low-pressure connecting pipe (L) |  |
| Capacities / Automatic transmission |
Initial filling |
7.0 (l) |
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| Capacities / Automatic transmission |
Gearbox refill |
3.0 (l) |
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| Electrical / Battery capacity |
Cold cranking amperes (CCA) |
480 (A) |
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| Electrical / Battery capacity |
Cold cranking amperes (CCA) |
640 (A) |
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| Electrical / Battery capacity |
Cold cranking amperes (CCA) |
800 (A) |
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| Electrical / Battery location |
Front passenger's footwell |
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| Torque settings / Big-end bearing cap |
Stage 1 |
20 ± 2 (Nm) |
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| Torque settings / Big-end bearing cap |
Stage 2 |
48 ± 5 (°) |
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| Brakes / Brakes |
Front disc brakes |
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| Brakes / Brakes |
Disc diameter, front |
310.0 (mm) |
Ventilated discs | |
| Brakes / Brakes |
Disc thickness, front |
32.0 (mm) |
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| Brakes / Brakes |
Disc thickness, front, minimum |
30.0 (mm) |
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| Brakes / Brakes |
Brake pad thickness, front, minimum |
3.0 (mm) |
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| Brakes / Brakes |
Disc run-out, maximum |
0.05 (mm) |
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| Brakes / Brakes |
Rear disc brakes |
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| Brakes / Brakes |
Disc diameter, rear |
272.0 (mm) |
Solid discs | |
| Brakes / Brakes |
Disc thickness, rear |
12.0 (mm) |
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| Brakes / Brakes |
Disc thickness, rear, minimum |
10.0 (mm) |
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| Brakes / Brakes |
Brake pad thickness, rear, minimum |
2.0 (mm) |
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| Brakes / Brakes |
Disc run-out, maximum |
0.05 (mm) |
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| Torque settings / Camshaft bearing caps |
Stage 1 |
5 (Nm) |
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| Torque settings / Camshaft bearing caps |
Stage 2 |
10 (Nm) |
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| Torque settings / Camshaft gearwheel |
Stage 1 |
20 (Nm) |
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| Torque settings / Camshaft gearwheel |
Stage 2 |
60 (°) |
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| Capacities / Capacities |
Engine |
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| Capacities / Capacities |
Engine sump, including filter |
5.25 (l) |
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| Capacities / Capacities |
Diesel particulate filter additive |
3.0 (l) |
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| Capacities / Capacities |
Cooling system |
9.0 (l) |
Without additional heater | |
| Capacities / Capacities |
Cooling system |
10.0 (l) |
With additional heater | |
| Capacities / Capacities |
Brakes : General data |
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| Capacities / Capacities |
Brake system |
1.0 (l) |
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| Capacities / Capacities |
Manual transmission, ML6C, Number of gears 6-speed |
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| Capacities / Capacities |
Aisin, Automatic transmission, AM6, Number of gears 6-speed |
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| Capacities / Capacities |
Steering |
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| Capacities / Capacities |
Power steering |
1.3 (l) |
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| Capacities / Capacities |
Air conditioning |
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| Capacities / Capacities |
Refrigerant |
540 (g) |
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| Capacities / Capacities |
Air-conditioning compressor oil, system total |
120 - 150 (ml) |
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| Engine (specifications) / Compression pressure |
Normal pressure |
20.0 ± 5 (bar) |
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| Engine (specifications) / Compression pressure |
Differential limit between cylinders |
< 5.0 (bar) |
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| Cooling system / Cooling system |
Engine |
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| Cooling system / Cooling system |
Cap pressure |
1.4 (bar) |
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| Cooling system / Cooling system |
Thermostat opening temperature |
83 (°C) |
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| Torque settings / Crankshaft pulley |
Stage 1 |
70 (Nm) |
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| Torque settings / Crankshaft pulley |
Stage 2 |
82 (°) |
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| Torque settings / Cylinder head |
Refer to 'Extra Info' |
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| Torque settings / Cylinder head |
Stage 1 |
50 ± 5 (Nm) |
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| Torque settings / Cylinder head |
Stage 2 |
60 ± 6 (Nm) |
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| Torque settings / Cylinder head |
Stage 3 |
220 ± 5 (°) |
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| Engine (general) / Distribution type |
Timing belt |
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| Electrical / Electrical |
Electrical system |
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| Electrical / Electrical |
Alternator |
150 / 180 (A) |
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| Emissions / Emissions |
Engine |
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| Emissions / Emissions |
Idle speed, minimum |
750 (rpm) |
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| Emissions / Emissions |
Idle speed, maximum |
950 (rpm) |
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| Emissions / Emissions |
Oil temperature during test |
80 (°C) |
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| Emissions / Emissions |
Minimum no-load governed speed |
4900 (rpm) |
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| Emissions / Emissions |
Maximum no-load governed speed |
5300 (rpm) |
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| Emissions / Emissions |
Corrected smoke absorption value |
0.5 (m-1) |
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| Emissions / Emissions |
Test time |
1 (s) |
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| Emissions / Emissions |
Exhaust gas analysis test method (Germany only) |
B |
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| Engine (general) / Engine (general) |
Engine |
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| Engine (general) / Engine (general) |
Engine code |
DW12BTED4 (4HS) |
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| Engine (general) / Engine (general) |
Capacity |
2179 (cc) |
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| Engine (general) / Engine (general) |
Number of cylinders |
4 |
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| Engine (general) / Engine (general) |
Valves per cylinder |
4 |
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| Engine (general) / Engine (general) |
Note: The coolant pump is timing-belt driven |
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| Engine (specifications) / Engine (specifications) |
Engine |
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| Engine (specifications) / Engine (specifications) |
Firing order |
1-3-4-2 |
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| Engine (specifications) / Engine (specifications) |
Idle speed |
750 ± 50 (rpm) |
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| Engine (specifications) / Engine (specifications) |
Maximum rail pressure |
2000 (bar) |
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| Engine (specifications) / Engine (specifications) |
Oil pressure |
1.4-1.8 / 1750 (bar/rpm) |
Engine at operating temperature | |
| Engine (specifications) / Engine (specifications) |
Oil pressure |
2.9-3.3 / 4000 (bar/rpm) |
Engine at operating temperature | |
| Engine (specifications) / Engine (specifications) |
Turbocharger (make and type) |
Garett GT 1446Z / GT1238Z |
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| Engine (specifications) / Engine (specifications) |
Turbo pressure |
0.25-0.35 / 2500 (bar/mm) |
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| Engine (specifications) / Engine (specifications) |
Turbo pressure |
1.0-1.6 / 4000 (bar/mm) |
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| Engine (specifications) / Engine (specifications) |
Drive belt layout |
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| Torque settings / Exhaust manifold |
Stage 1 |
15 (Nm) |
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| Torque settings / Exhaust manifold |
Stage 2 |
30 ± 3 (Nm) |
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| Cooling system / Fan activation temperature |
Stage 1 |
97 (°C) |
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| Cooling system / Fan activation temperature |
Stage 2 |
101 (°C) |
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| Cooling system / Fan activation temperature |
Stage 3 |
105 (°C) |
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| Torque settings / Flexplate |
Stage 1 |
20 (Nm) |
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| Torque settings / Flexplate |
Stage 2 |
66 ± 6 (°) |
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| Torque settings / Flywheel |
Stage 1 |
15 (Nm) |
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| Torque settings / Flywheel |
Stage 2 |
47 ± 4 (°) |
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| Engine (specifications) / Fuel system |
Common rail |
Bosch EDC16CP39 |
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| Engine (specifications) / High-pressure pump: |
Pressure |
230 - 1800 (bar) |
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| Torque settings / Injector |
Stage 1 |
5 (Nm) |
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| Torque settings / Injector |
Stage 2 |
130 (°) |
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| Torque settings / Main bearing cap |
Stage 1 |
25 ± 2 (Nm) |
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| Torque settings / Main bearing cap |
Stage 2 |
60 ± 5 (°) |
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| Capacities / Manual transmission |
Gearbox refill after overhaul |
2.9 (l) |
Without cooling fins | |
| Capacities / Manual transmission |
Gearbox refill after overhaul |
2.2 (l) |
With cooling fins | |
| Capacities / Manual transmission |
Gearbox refill |
2.6 (l) |
Without cooling fins | |
| Capacities / Manual transmission |
Gearbox refill |
1.9 (l) |
With cooling fins | |
| Capacities / Manual transmission |
Plug location |
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1 - Drain plug; 2 - Filler plug |  |
| Steering and wheel alignment / Steering and wheel alignment |
Suspension |
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| Steering and wheel alignment / Steering and wheel alignment |
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| Steering and wheel alignment / Steering and wheel alignment |
Wheelbase |
2823 (mm) |
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| Steering and wheel alignment / Steering and wheel alignment |
Vehicle condition |
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Unloaded |  |
| Steering and wheel alignment / Steering and wheel alignment |
Ride height |
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| Steering and wheel alignment / Steering and wheel alignment |
Ride height, front |
H1 = 126.0 (mm) |
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| Steering and wheel alignment / Steering and wheel alignment |
Ride height, rear |
H2 = 94.0 (mm) |
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| Steering and wheel alignment / Steering and wheel alignment |
Toe-in, front |
0°17' ± 0°09' (°) |
Total | |
| Steering and wheel alignment / Steering and wheel alignment |
Camber, front |
0°00' ± 0°30' (°) |
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| Steering and wheel alignment / Steering and wheel alignment |
Castor, front |
3°30' ± 0°30' (°) |
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| Steering and wheel alignment / Steering and wheel alignment |
King pin inclination (KPI), front |
12°24' ± 0°30' (°) |
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| Steering and wheel alignment / Steering and wheel alignment |
Toe-in, rear |
0°29' ± 0°09' (°) |
Total | |
| Steering and wheel alignment / Steering and wheel alignment |
Camber, rear |
-1°30' ± 0°30' (°) |
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| Wheels and tyres / This vehicle is fitted with direct TPMS |
Note: Do not damage the tyre pressure sensors in the wheels |
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| Torque settings / Torque settings |
Engine |
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| Torque settings / Torque settings |
Note: Always renew stretch bolts and self-locking nuts |
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| Torque settings / Torque settings |
Valve cover |
10 (Nm) |
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| Torque settings / Torque settings |
Sump |
16 ± 3 (Nm) |
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| Torque settings / Torque settings |
Engine oil drain plug |
16 (Nm) |
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| Torque settings / Torque settings |
Fuel filter |
9 ± 0.1 (Nm) |
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| Torque settings / Torque settings |
Glow plugs |
10 (Nm) |
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| Torque settings / Torque settings |
Starter motor |
35 ± 3 (Nm) |
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| Torque settings / Torque settings |
Alternator |
40 ± 4 (Nm) |
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| Torque settings / Torque settings |
Camshaft position sensor |
6 (Nm) |
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| Torque settings / Torque settings |
Timing belt tensioner pulley |
25 (Nm) |
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| Torque settings / Torque settings |
Timing belt idler pulley |
43 (Nm) |
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| Torque settings / Torque settings |
Inlet manifold |
9 (Nm) |
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| Torque settings / Torque settings |
Coolant pump |
15 ± 3 (Nm) |
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| Torque settings / Torque settings |
Fuel rail |
18 (Nm) |
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| Torque settings / Torque settings |
High-pressure pump |
22 (Nm) |
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| Torque settings / Torque settings |
Turbocharger |
30 ± 1 (Nm) |
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| Torque settings / Torque settings |
Engine/gearbox mounts |
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| Torque settings / Torque settings |
Manual transmission, ML6C, Number of gears 6-speed |
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| Torque settings / Torque settings |
Manual transmission drain plug |
30 (Nm) |
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| Torque settings / Torque settings |
Clutch pressure plate |
20 (Nm) |
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| Torque settings / Torque settings |
Aisin, Automatic transmission, AM6, Number of gears 6-speed |
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| Torque settings / Torque settings |
Automatic transmission filler plug |
40 (Nm) |
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| Torque settings / Torque settings |
Automatic transmission level plug |
7 (Nm) |
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| Torque settings / Torque settings |
Automatic transmission drain plug |
48 (Nm) |
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| Torque settings / Torque settings |
Suspension |
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| Torque settings / Torque settings |
Note: Always renew stretch bolts and self-locking nuts |
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| Torque settings / Torque settings |
Front drive shaft to wheel bearing housing |
345 (Nm) |
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| Torque settings / Torque settings |
Suspension: Refer to 'Technical drawings' |
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| Torque settings / Torque settings |
Wheels and tyres |
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| Torque settings / Torque settings |
Wheel bolts |
100 (Nm) |
Used wheel rims | |
| Torque settings / Torque settings |
Tyre pressure sensor |
8 (Nm) |
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| Torque settings / Torque settings |
Steering |
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| Torque settings / Torque settings |
Note: Always renew stretch bolts and self-locking nuts |
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| Torque settings / Torque settings |
Power steering pump |
20 (Nm) |
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| Torque settings / Torque settings |
Steering: Refer to 'Technical drawings' |
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| Torque settings / Torque settings |
Air conditioning |
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| Torque settings / Torque settings |
Air-conditioning compressor |
22 - 28 (Nm) |
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| Wheels and tyres / Tyre size |
Front tyre pressure |
2.5 (bar) |
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| Wheels and tyres / Tyre size |
Rear tyre pressure |
2.5 (bar) |
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| Wheels and tyres / Tyre size |
Front tyre pressure |
2.5 (bar) |
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| Wheels and tyres / Tyre size |
Rear tyre pressure |
2.5 (bar) |
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| Engine (specifications) / Valve clearance |
Hydraulic |
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| Torque settings / Wheel bolts |
Stage 1 |
100 (Nm) |
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| Torque settings / Wheel bolts |
Stage 2 |
|
Loosen the bolts | |
| Torque settings / Wheel bolts |
Stage 3 |
100 (Nm) |
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| Wheels and tyres / Wheels and tyres |
Wheels and tyres |
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| Wheels and tyres / Wheels and tyres |
Speed index, minimum |
U |
Based on the maximum speed as listed in the European Type Approval data sheets | |