| Air conditioning / Air conditioning |
Air conditioning : General data |
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| Air conditioning / Air conditioning |
Dust and pollen filter location (left-hand drive) |
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| Air conditioning / Air conditioning |
Dust and pollen filter location (right-hand drive) |
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| Capacities / Air conditioning |
Plug location |
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High-pressure connecting pipe (H); low-pressure connecting pipe (L) |  |
| Electrical / Battery capacity |
Cold cranking amperes (CCA) |
640 (A) |
EN | |
| Electrical / Battery capacity |
Cold cranking amperes (CCA) |
760 (A) |
EN | |
| Electrical / Battery location |
Engine compartment |
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| Torque settings / Big-end bearing cap |
Stage 1 |
5 (Nm) |
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| Torque settings / Big-end bearing cap |
Stage 2 |
10 (Nm) |
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| Torque settings / Big-end bearing cap |
Stage 3 |
130 (°) |
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| Brakes / Brakes |
Front disc brakes |
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| Brakes / Brakes |
Brake pad thickness, front, minimum |
2.0 (mm) |
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| Brakes / Brakes |
Disc run-out, maximum |
0.05 (mm) |
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| Brakes / Brakes |
Rear disc brakes |
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| Brakes / Brakes |
Brake pad thickness, rear, minimum |
2.0 (mm) |
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| Brakes / Brakes |
Disc run-out, maximum |
0.05 (mm) |
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| Steering and wheel alignment / Camber, front |
Maximum difference between the left-hand side and right-hand side |
0°30' (°) |
| |
| Steering and wheel alignment / Camber, front |
Maximum difference between the left-hand side and right-hand side |
0°30' (°) |
| |
| Steering and wheel alignment / Camber, front |
Maximum difference between the left-hand side and right-hand side |
0°30' (°) |
| |
| Steering and wheel alignment / Camber, front |
Maximum difference between the left-hand side and right-hand side |
0°30' (°) |
| |
| Steering and wheel alignment / Camber, front |
Maximum difference between the left-hand side and right-hand side |
0°30' (°) |
| |
| Steering and wheel alignment / Camber, front |
Maximum difference between the left-hand side and right-hand side |
0°30' (°) |
| |
| Steering and wheel alignment / Camber, front |
Maximum difference between the left-hand side and right-hand side |
0°30' (°) |
| |
| Steering and wheel alignment / Camber, front |
Maximum difference between the left-hand side and right-hand side |
0°30' (°) |
| |
| Steering and wheel alignment / Camber, rear |
Maximum difference between the left-hand side and right-hand side |
0°30' (°) |
| |
| Steering and wheel alignment / Camber, rear |
Maximum difference between the left-hand side and right-hand side |
0°30' (°) |
| |
| Steering and wheel alignment / Camber, rear |
Maximum difference between the left-hand side and right-hand side |
0°30' (°) |
| |
| Steering and wheel alignment / Camber, rear |
Maximum difference between the left-hand side and right-hand side |
0°30' (°) |
| |
| Steering and wheel alignment / Camber, rear |
Maximum difference between the left-hand side and right-hand side |
0°30' (°) |
| |
| Steering and wheel alignment / Camber, rear |
Maximum difference between the left-hand side and right-hand side |
0°30' (°) |
| |
| Steering and wheel alignment / Camber, rear |
Maximum difference between the left-hand side and right-hand side |
0°30' (°) |
| |
| Steering and wheel alignment / Camber, rear |
Maximum difference between the left-hand side and right-hand side |
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| Steering and wheel alignment / Camber, rear |
Maximum difference between the left-hand side and right-hand side |
0°30' (°) |
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| Steering and wheel alignment / Camber, rear |
Maximum difference between the left-hand side and right-hand side |
0°30' (°) |
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| Torque settings / Camshaft bearing caps |
Stage 1 |
3 (Nm) |
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| Torque settings / Camshaft bearing caps |
Stage 2 |
10 (Nm) |
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| Torque settings / Camshaft gearwheel |
Stage 1 |
20 (Nm) |
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| Torque settings / Camshaft gearwheel |
Stage 2 |
50 (°) |
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| Capacities / Capacities |
Engine |
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| Capacities / Capacities |
Engine sump, including filter |
5.75 (l) |
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| Capacities / Capacities |
AdBlue |
21.0 (l) |
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| Capacities / Capacities |
Brakes : General data |
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| Capacities / Capacities |
Brake system |
1.0 (l) |
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| Capacities / Capacities |
Manual transmission, ML6C, Number of gears 6-speed |
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| Capacities / Capacities |
Air conditioning : General data |
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| Capacities / Capacities |
Air-conditioning condenser (only when replaced), additional capacity |
20 (ml) |
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| Capacities / Capacities |
Air-conditioning dryer (only when replaced), additional capacity |
15 (ml) |
| |
| Capacities / Capacities |
Air-conditioning evaporator (only when replaced), additional capacity |
20 (ml) |
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| Capacities / Capacities |
Each air-conditioning hose, additional capacity |
5 (ml) |
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| Capacities / Capacities |
Van, With R134a refrigerant |
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| Capacities / Capacities |
Refrigerant |
500 (g) |
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| Capacities / Capacities |
Passenger van, With R134a refrigerant |
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| Capacities / Capacities |
Refrigerant |
975 (g) |
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| Capacities / Capacities |
Van, With R1234yf refrigerant |
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| Capacities / Capacities |
Refrigerant |
450 (g) |
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| Capacities / Capacities |
Passenger van, With R1234yf refrigerant |
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| Capacities / Capacities |
Refrigerant |
450 (g) |
Without rear air conditioning | |
| Capacities / Capacities |
Refrigerant |
900 (g) |
With rear air conditioning | |
| Capacities / Capacities |
Air conditioning : Sanden |
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| Capacities / Capacities |
Air-conditioning compressor oil, system total |
60 (ml) |
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| Capacities / Capacities |
Air conditioning : Valeo |
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| Capacities / Capacities |
Air-conditioning compressor oil, system total |
135 (ml) |
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| Capacities / Capacities |
General |
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| Capacities / Capacities |
Fuel tank |
69 (l) |
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| Steering and wheel alignment / Castor, front |
Maximum difference between the left-hand side and right-hand side |
0°30' (°) |
| |
| Steering and wheel alignment / Castor, front |
Maximum difference between the left-hand side and right-hand side |
0°30' (°) |
| |
| Steering and wheel alignment / Castor, front |
Maximum difference between the left-hand side and right-hand side |
0°30' (°) |
| |
| Steering and wheel alignment / Castor, front |
Maximum difference between the left-hand side and right-hand side |
0°30' (°) |
| |
| Steering and wheel alignment / Castor, front |
Maximum difference between the left-hand side and right-hand side |
0°30' (°) |
| |
| Steering and wheel alignment / Castor, front |
Maximum difference between the left-hand side and right-hand side |
0°30' (°) |
| |
| Steering and wheel alignment / Castor, front |
Maximum difference between the left-hand side and right-hand side |
0°30' (°) |
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| Steering and wheel alignment / Castor, front |
Maximum difference between the left-hand side and right-hand side |
0°30' (°) |
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| Engine (specifications) / Compression pressure |
Differential limit between cylinders |
< 5 (bar) |
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| Torque settings / Coolant pump |
Stage 1 |
5 (Nm) |
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| Torque settings / Coolant pump |
Stage 2 |
9 (Nm) |
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| Torque settings / Crankshaft gearwheel |
Stage 1 |
20 (Nm) |
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| Torque settings / Crankshaft gearwheel |
Stage 2 |
50 (°) |
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| Torque settings / Crankshaft pulley |
Renew the bolts |
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| Torque settings / Crankshaft pulley |
Stage 1 |
35 (Nm) |
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| Torque settings / Crankshaft pulley |
Stage 2 |
190 (°) |
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| Torque settings / Cylinder head |
Refer to 'Extra Info' |
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| Torque settings / Cylinder head |
Renew the bolts |
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| Torque settings / Cylinder head |
Stage 1 |
20 (Nm) |
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| Torque settings / Cylinder head |
Stage 2 |
40 (Nm) |
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| Torque settings / Cylinder head |
Stage 3 |
260 (°) |
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| Brakes / Disc diameter, front |
Disc thickness, front |
28.0 (mm) |
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| Brakes / Disc diameter, front |
Disc thickness, front, minimum |
26.0 (mm) |
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| Brakes / Disc diameter, rear |
Disc thickness, rear |
12.0 (mm) |
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| Brakes / Disc diameter, rear |
Disc thickness, rear, minimum |
10.0 (mm) |
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| Brakes / Disc diameter, rear |
Disc thickness, rear |
22.0 (mm) |
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| Brakes / Disc diameter, rear |
Disc thickness, rear, minimum |
20.0 (mm) |
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| Engine (general) / Distribution type |
Timing belt |
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| Torque settings / Dual mass flywheel |
Renew the bolts |
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| Torque settings / Dual mass flywheel |
Stage 1 |
10 (Nm) |
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| Torque settings / Dual mass flywheel |
Stage 2 |
30 (Nm) |
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| Torque settings / Dual mass flywheel |
Stage 3 |
90 (°) |
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| Electrical / Electrical |
Electrical system |
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| Electrical / Electrical |
Alternator |
120 (A) |
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| Electrical / Electrical |
Alternator |
150 (A) |
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| Electrical / Electrical |
Alternator |
180 (A) |
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| Emissions / Emissions |
Engine |
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| Emissions / Emissions |
Oil temperature during test |
> 60 (°C) |
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| Emissions / Emissions |
Corrected smoke absorption value |
< 1.5 (m-1) |
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| Emissions / Emissions |
Test time |
0.5 - 2.0 (s) |
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| Emissions / Emissions |
Exhaust gas analysis test method (Germany only) |
B |
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| Emissions / Emissions |
MPV, Manual transmission, EURO 6 |
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| Emissions / Emissions |
Fuel consumption, combined usage |
4.80 (l/100 km) |
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| Emissions / Emissions |
Fuel consumption, extra-urban driving |
4.60 (l/100 km) |
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| Emissions / Emissions |
Fuel consumption, urban driving |
5.20 (l/100 km) |
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| Emissions / Emissions |
Emission code |
Euro 6 |
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| Emissions / Emissions |
Emission standard |
715/2007*2017/1347BG,715/2007*2018/1832AM (2018-06-08 ->) |
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| Emissions / Emissions |
CO2 average |
127 - 128 (g/km) |
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| Emissions / Emissions |
CO |
- |
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| Emissions / Emissions |
HC |
- |
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| Emissions / Emissions |
NOx |
- |
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| Emissions / Emissions |
HC NOx |
- |
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| Emissions / Emissions |
Particles |
0.51 (g/km) |
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| Engine (general) / Engine (general) |
Engine |
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| Engine (general) / Engine (general) |
Engine code |
DV5RC (YHV) |
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| Engine (general) / Engine (general) |
Capacity |
1499 (cc) |
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| Engine (general) / Engine (general) |
Engine speed at maximum power |
3500 (rpm) |
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| Engine (general) / Engine (general) |
Number of cylinders |
4 |
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| Engine (general) / Engine (general) |
Valves per cylinder |
4 |
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| Engine (general) / Engine (general) |
Note: The coolant pump is timing-belt driven |
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| Engine (specifications) / Engine (specifications) |
Engine |
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| Engine (specifications) / Engine (specifications) |
Firing order |
1 - 3 - 4 - 2 |
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| Engine (specifications) / Engine (specifications) |
Injection pump (make and type) |
BOSCH |
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| Engine (specifications) / Engine (specifications) |
Oil pressure |
1.3 / 1000 (bar/rpm) |
at 110 °C | |
| Engine (specifications) / Engine (specifications) |
Oil pressure |
3.5 / 4000 (bar/rpm) |
at 110 °C | |
| Engine (specifications) / Engine (specifications) |
Turbo pressure |
0.2 / 2500 (bar/rpm) |
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| Engine (specifications) / Engine (specifications) |
Turbo pressure |
0.6 / 4000 (bar/rpm) |
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| Engine (specifications) / Engine (specifications) |
Drive belt layout |
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| Torque settings / Exhaust manifold |
Renew the nuts |
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| Torque settings / Flywheel |
Renew the bolts |
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| Torque settings / Flywheel |
Stage 1 |
10 (Nm) |
| |
| Torque settings / Flywheel |
Stage 2 |
30 (Nm) |
| |
| Torque settings / Flywheel |
Stage 3 |
90 (°) |
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| Engine (specifications) / Fuel system |
Common rail |
|
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| Torque settings / Injector |
Stage 1 |
10 (Nm) |
| |
| Torque settings / Injector |
Stage 2 |
95 (°) |
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| Steering and wheel alignment / King pin inclination (KPI), front |
Maximum difference between the left-hand side and right-hand side |
0°30' (°) |
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| Steering and wheel alignment / King pin inclination (KPI), front |
Maximum difference between the left-hand side and right-hand side |
0°30' (°) |
| |
| Steering and wheel alignment / King pin inclination (KPI), front |
Maximum difference between the left-hand side and right-hand side |
0°30' (°) |
| |
| Steering and wheel alignment / King pin inclination (KPI), front |
Maximum difference between the left-hand side and right-hand side |
0°30' (°) |
| |
| Steering and wheel alignment / King pin inclination (KPI), front |
Maximum difference between the left-hand side and right-hand side |
0°30' (°) |
| |
| Steering and wheel alignment / King pin inclination (KPI), front |
Maximum difference between the left-hand side and right-hand side |
0°30' (°) |
| |
| Steering and wheel alignment / King pin inclination (KPI), front |
Maximum difference between the left-hand side and right-hand side |
0°30' (°) |
| |
| Steering and wheel alignment / King pin inclination (KPI), front |
Maximum difference between the left-hand side and right-hand side |
0°30' (°) |
| |
| Engine (specifications) / Low-pressure pump: |
Pressure |
3.5 (bar) |
Minimum | |
| Engine (specifications) / Low-pressure pump: |
Pressure |
8.2 (bar) |
Maximum | |
| Torque settings / Main bearing cap |
Stage 1 |
10 (Nm) |
Bolts 1 - 10 | |
| Torque settings / Main bearing cap |
Stage 2 |
6 (Nm) |
Bolts 11 - 24 | |
| Torque settings / Main bearing cap |
Stage 3 |
8 (Nm) |
Bolts A | |
| Torque settings / Main bearing cap |
Stage 4 |
180 (°) |
Loosen the inner bolts | |
| Torque settings / Main bearing cap |
Stage 5 |
30 (Nm) |
Bolts 1 - 10 | |
| Torque settings / Main bearing cap |
Stage 6 |
140 (°) |
Bolts 1 - 10 | |
| Torque settings / Main bearing cap |
Stage 7 |
8 (Nm) |
Bolts 11 - 24 | |
| Capacities / Manual transmission |
Gearbox refill |
1.9 (l) |
| |
| Capacities / Manual transmission |
Plug location |
|
1 - Drain plug; 2 - Filler plug |  |
| Torque settings / Oil pump |
Stage 1 |
5 (Nm) |
| |
| Torque settings / Oil pump |
Stage 2 |
9 (Nm) |
| |
| Torque settings / Oil separator |
Stage 1 |
5 (Nm) |
| |
| Torque settings / Oil separator |
Stage 2 |
12 (Nm) |
| |
| Wheels and tyres / Spare tyre size |
Front tyre pressure |
2.8 - 3.0 (bar) |
| |
| Wheels and tyres / Spare tyre size |
Rear tyre pressure |
3.1 - 3.5 (bar) |
| |
| Wheels and tyres / Spare tyre size |
Front tyre pressure |
2.8 - 3.0 (bar) |
| |
| Wheels and tyres / Spare tyre size |
Rear tyre pressure |
3.1 - 3.5 (bar) |
| |
| Steering and wheel alignment / Steering and wheel alignment |
Suspension : General data |
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| |
| Steering and wheel alignment / Steering and wheel alignment |
Wheelbase |
3275 (mm) |
| |
| Steering and wheel alignment / Steering and wheel alignment |
Vehicle condition |
|
Unloaded |  |
| Steering and wheel alignment / Steering and wheel alignment |
Ride height |
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|  |
| Steering and wheel alignment / Steering and wheel alignment |
Ride height, front |
L1 (mm) |
Measure R; measure H; calculate L = R - H | |
| Steering and wheel alignment / Steering and wheel alignment |
Ride height, rear |
L2 (mm) |
Measure R; measure H; calculate L = R - H | |
| Steering and wheel alignment / Steering and wheel alignment |
Passenger van, Standard suspension, Short wheelbase |
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| Steering and wheel alignment / Steering and wheel alignment |
Toe, front |
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| |
| Steering and wheel alignment / Steering and wheel alignment |
Toe-in, rear |
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| Steering and wheel alignment / Steering and wheel alignment |
Thrust angle |
0°00' ± 0°30' (°) |
Rear | |
| Steering and wheel alignment / Steering and wheel alignment |
Passenger van, Standard suspension, Long wheelbase |
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| |
| Steering and wheel alignment / Steering and wheel alignment |
Toe, front |
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| |
| Steering and wheel alignment / Steering and wheel alignment |
Toe-in, rear |
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| |
| Steering and wheel alignment / Steering and wheel alignment |
Thrust angle |
0°00' ± 0°30' (°) |
Rear | |
| Steering and wheel alignment / Steering and wheel alignment |
Passenger van, Reinforced suspension, Short wheelbase |
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| |
| Steering and wheel alignment / Steering and wheel alignment |
Toe, front |
|
| |
| Steering and wheel alignment / Steering and wheel alignment |
Toe-in, rear |
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| |
| Steering and wheel alignment / Steering and wheel alignment |
Thrust angle |
0°00' ± 0°30' (°) |
Rear | |
| Steering and wheel alignment / Steering and wheel alignment |
Passenger van, Reinforced suspension, Long wheelbase |
|
| |
| Steering and wheel alignment / Steering and wheel alignment |
Toe, front |
|
| |
| Steering and wheel alignment / Steering and wheel alignment |
Toe-in, rear |
|
| |
| Steering and wheel alignment / Steering and wheel alignment |
Thrust angle |
0°00' ± 0°30' (°) |
Rear | |
| Steering and wheel alignment / Steering and wheel alignment |
Van, Standard suspension, Short wheelbase |
|
| |
| Steering and wheel alignment / Steering and wheel alignment |
Toe, front |
|
| |
| Steering and wheel alignment / Steering and wheel alignment |
Toe-in, rear |
|
Maximum allowable cargo weight: 1000 kg | |
| Steering and wheel alignment / Steering and wheel alignment |
Toe-in, rear |
|
Maximum allowable cargo weight: 1400 kg | |
| Steering and wheel alignment / Steering and wheel alignment |
Thrust angle |
0°00' ± 0°30' (°) |
Rear | |
| Steering and wheel alignment / Steering and wheel alignment |
Van, Standard suspension, Long wheelbase |
|
| |
| Steering and wheel alignment / Steering and wheel alignment |
Toe, front |
|
| |
| Steering and wheel alignment / Steering and wheel alignment |
Toe-in, rear |
|
Maximum allowable cargo weight: 1000 kg | |
| Steering and wheel alignment / Steering and wheel alignment |
Toe-in, rear |
|
Maximum allowable cargo weight: 1400 kg | |
| Steering and wheel alignment / Steering and wheel alignment |
Thrust angle |
0°00' ± 0°30' (°) |
Rear | |
| Steering and wheel alignment / Steering and wheel alignment |
Van, Reinforced suspension, Short wheelbase |
|
| |
| Steering and wheel alignment / Steering and wheel alignment |
Toe, front |
|
| |
| Steering and wheel alignment / Steering and wheel alignment |
Toe-in, rear |
|
| |
| Steering and wheel alignment / Steering and wheel alignment |
Thrust angle |
0°00' ± 0°30' (°) |
Rear | |
| Steering and wheel alignment / Steering and wheel alignment |
Van, Reinforced suspension, Long wheelbase |
|
| |
| Steering and wheel alignment / Steering and wheel alignment |
Toe, front |
|
| |
| Steering and wheel alignment / Steering and wheel alignment |
Toe-in, rear |
|
| |
| Steering and wheel alignment / Steering and wheel alignment |
Thrust angle |
0°00' ± 0°30' (°) |
Rear | |
| Torque settings / Torque settings |
Engine |
|
| |
| Torque settings / Torque settings |
Note: Always renew stretch bolts and self-locking nuts |
|
| |
| Torque settings / Torque settings |
Valve cover |
10 (Nm) |
| |
| Torque settings / Torque settings |
Sump |
10 (Nm) |
Studs | |
| Torque settings / Torque settings |
Sump |
12 (Nm) |
Nuts | |
| Torque settings / Torque settings |
Sump |
12 (Nm) |
Bolts | |
| Torque settings / Torque settings |
Engine oil drain plug |
34 (Nm) |
| |
| Torque settings / Torque settings |
Oil filter |
25 (Nm) |
Cover | |
| Torque settings / Torque settings |
Glow plugs |
6 (Nm) |
| |
| Torque settings / Torque settings |
Starter motor |
20 (Nm) |
| |
| Torque settings / Torque settings |
Alternator |
40 (Nm) |
| |
| Torque settings / Torque settings |
Camshaft bearing caps |
10 (Nm) |
Upper | |
| Torque settings / Torque settings |
Camshaft position sensor |
8 (Nm) |
| |
| Torque settings / Torque settings |
Camshaft chain tensioner |
8 (Nm) |
| |
| Torque settings / Torque settings |
Timing belt tensioner pulley |
30 (Nm) |
Nut | |
| Torque settings / Torque settings |
Timing belt tensioner pulley |
10 (Nm) |
Stud bolt | |
| Torque settings / Torque settings |
Timing belt idler pulley |
35 (Nm) |
| |
| Torque settings / Torque settings |
Timing cover |
5 (Nm) |
Lower bolts | |
| Torque settings / Torque settings |
Timing cover |
4 (Nm) |
Upper bolts | |
| Torque settings / Torque settings |
Exhaust manifold |
10 (Nm) |
Studs | |
| Torque settings / Torque settings |
Inlet manifold |
20 (Nm) |
| |
| Torque settings / Torque settings |
Fuel rail |
20 (Nm) |
| |
| Torque settings / Torque settings |
High-pressure pump |
20 (Nm) |
| |
| Torque settings / Torque settings |
Turbocharger |
10 (Nm) |
Studs | |
| Torque settings / Torque settings |
Manual transmission, ML6C, Number of gears 6-speed |
|
| |
| Torque settings / Torque settings |
Manual transmission drain plug |
30 (Nm) |
| |
| Torque settings / Torque settings |
Clutch pressure plate |
20 (Nm) |
Renew the bolts | |
| Torque settings / Torque settings |
Suspension : General data |
|
| |
| Torque settings / Torque settings |
Note: Always renew stretch bolts and self-locking nuts |
|
| |
| Torque settings / Torque settings |
Front drive shaft to wheel bearing housing |
312 (Nm) |
| |
| Torque settings / Torque settings |
Suspension: Refer to 'Technical drawings' |
|
| |
| Torque settings / Torque settings |
Wheels and tyres |
|
| |
| Torque settings / Torque settings |
Wheel bolts |
125 (Nm) |
Used wheel rims | |
| Torque settings / Torque settings |
Steering |
|
| |
| Torque settings / Torque settings |
Note: Always renew stretch bolts and self-locking nuts |
|
| |
| Torque settings / Torque settings |
Power steering pump |
20 (Nm) |
| |
| Torque settings / Torque settings |
Steering wheel |
35 (Nm) |
| |
| Torque settings / Torque settings |
Steering: Refer to 'Technical drawings' |
|
| |
| Torque settings / Torque settings |
Air conditioning : General data |
|
| |
| Torque settings / Torque settings |
Air-conditioning compressor |
25 (Nm) |
| |
| Torque settings / Turbocharger |
Renew the nuts |
|
| |
| Wheels and tyres / Tyre size |
Front tyre pressure |
2.8 - 3.0 (bar) |
| |
| Wheels and tyres / Tyre size |
Rear tyre pressure |
3.1 - 3.5 (bar) |
| |
| Wheels and tyres / Tyre size |
Front tyre pressure |
2.8 - 3.0 (bar) |
| |
| Wheels and tyres / Tyre size |
Rear tyre pressure |
3.1 - 3.5 (bar) |
| |
| Engine (specifications) / Valve clearance |
Hydraulic |
|
| |
| Torque settings / Wheel bolts |
Stage 1 |
125 (Nm) |
| |
| Torque settings / Wheel bolts |
Stage 2 |
|
Loosen the bolts | |
| Torque settings / Wheel bolts |
Stage 3 |
125 (Nm) |
| |
| Wheels and tyres / Wheels and tyres |
Wheels and tyres |
|
| |
| Wheels and tyres / Wheels and tyres |
Tyre size |
225/55 R17 101W |
| |
| Wheels and tyres / Wheels and tyres |
Spare tyre size |
225/55 R17 101W |
| |
| Wheels and tyres / Wheels and tyres |
Speed index, minimum |
T |
Based on the maximum speed as listed in the European Type Approval data sheets | |