| Air conditioning / Air conditioning |
Air conditioning |
|
| |
| Air conditioning / Air conditioning |
Dust and pollen filter location |
|
|  |
| Capacities / Air conditioning |
Plug location |
|
High-pressure connecting pipe (H); low-pressure connecting pipe (L) |  |
| Electrical / Battery capacity |
Cold cranking amperes (CCA) |
390 (A) |
| |
| Electrical / Battery capacity |
Cold cranking amperes (CCA) |
500 (A) |
| |
| Electrical / Battery capacity |
Cold cranking amperes (CCA) |
600 (A) |
| |
| Electrical / Battery location |
Engine compartment |
|
| |
| Brakes / Brakes |
Front disc brakes |
|
| |
| Brakes / Brakes |
Disc diameter, front |
300.0 (mm) |
| |
| Brakes / Brakes |
Disc thickness, front |
24.0 (mm) |
| |
| Brakes / Brakes |
Disc thickness, front, minimum |
22.0 (mm) |
| |
| Brakes / Brakes |
Brake pad thickness, front, minimum |
1.5 (mm) |
| |
| Brakes / Brakes |
Disc run-out, maximum |
0.05 (mm) |
| |
| Brakes / Brakes |
Rear disc brakes |
|
| |
| Brakes / Brakes |
Disc diameter, rear |
280.0 (mm) |
| |
| Brakes / Brakes |
Disc thickness, rear |
12.0 (mm) |
| |
| Brakes / Brakes |
Disc thickness, rear, minimum |
10.2 (mm) |
| |
| Brakes / Brakes |
Brake pad thickness, rear, minimum |
1.5 (mm) |
| |
| Brakes / Brakes |
Disc run-out, maximum |
0.07 (mm) |
| |
| Steering and wheel alignment / Camber, front |
Maximum difference between the left-hand side and right-hand side |
1° 15' (°) |
| |
| Steering and wheel alignment / Camber, front |
Maximum difference between the left-hand side and right-hand side |
1° 15' (°) |
| |
| Steering and wheel alignment / Camber, front |
Maximum difference between the left-hand side and right-hand side |
1° 15' (°) |
| |
| Steering and wheel alignment / Camber, rear |
Maximum difference between the left-hand side and right-hand side |
1° 15' (°) |
| |
| Steering and wheel alignment / Camber, rear |
Maximum difference between the left-hand side and right-hand side |
1° 15' (°) |
| |
| Steering and wheel alignment / Camber, rear |
Maximum difference between the left-hand side and right-hand side |
1° 15' (°) |
| |
| Torque settings / Camshaft bearing caps |
Stage 1 |
7 (Nm) |
| |
| Torque settings / Camshaft bearing caps |
Stage 2 |
16 (Nm) |
| |
| Capacities / Capacities |
Engine |
|
| |
| Capacities / Capacities |
Engine sump, including filter |
4.3 (l) |
| |
| Capacities / Capacities |
Brakes : General data |
|
| |
| Capacities / Capacities |
Brake system |
1.0 (l) |
| |
| Capacities / Capacities |
Manual transmission, MMT6, Number of gears 6-speed |
|
| |
| Capacities / Capacities |
FORD, Manual transmission, MTX75, Number of gears 5-speed |
|
| |
| Capacities / Capacities |
Steering |
|
| |
| Capacities / Capacities |
Power steering |
|
Fill the reservoir with fluid to the MAX mark | |
| Capacities / Capacities |
Air conditioning |
|
| |
| Capacities / Capacities |
Refrigerant |
820 ± 17 (g) |
Condenser coil diameter 3.0 mm | |
| Capacities / Capacities |
Refrigerant |
700 ± 17 (g) |
Condenser coil diameter 1.2 mm | |
| Capacities / Capacities |
Air-conditioning compressor oil, system total |
200 (ml) |
| |
| Capacities / Capacities |
Air-conditioning condenser (only when replaced), additional capacity |
30 (ml) |
| |
| Capacities / Capacities |
Air-conditioning evaporator (only when replaced), additional capacity |
90 (ml) |
| |
| Steering and wheel alignment / Castor, front |
Maximum difference between the left-hand side and right-hand side |
1°00' (°) |
| |
| Steering and wheel alignment / Castor, front |
Maximum difference between the left-hand side and right-hand side |
1°00' (°) |
| |
| Steering and wheel alignment / Castor, front |
Maximum difference between the left-hand side and right-hand side |
1°00' (°) |
| |
| Cooling system / Cooling system |
Engine |
|
| |
| Cooling system / Cooling system |
Cap pressure |
1.3 - 1.5 (bar) |
| |
| Capacities / Cooling system |
Plug location |
|
Drain plug |  |
| Torque settings / Crankshaft pulley |
Renew the bolt |
|
| |
| Torque settings / Crankshaft pulley |
Stage 1 |
100 (Nm) |
| |
| Torque settings / Crankshaft pulley |
Stage 2 |
90 (°) |
| |
| Torque settings / Cylinder head |
Renew the bolts |
|
| |
| Torque settings / Cylinder head |
Stage 1 |
5 (Nm) |
| |
| Torque settings / Cylinder head |
Stage 2 |
15 (Nm) |
| |
| Torque settings / Cylinder head |
Stage 3 |
45 (Nm) |
| |
| Torque settings / Cylinder head |
Stage 4 |
90 (°) |
| |
| Torque settings / Cylinder head |
Stage 5 |
90 (°) |
| |
| Engine (general) / Distribution type |
Timing chain |
|
| |
| Electrical / Electrical |
Electrical system |
|
| |
| Emissions / Emissions |
Engine |
|
| |
| Emissions / Emissions |
Idle speed, minimum |
675 (rpm) |
| |
| Emissions / Emissions |
Idle speed, maximum |
725 (rpm) |
| |
| Emissions / Emissions |
CO exhaust gas |
< 0.5 (%) |
| |
| Emissions / Emissions |
Fast-idle speed |
2800 - 3100 (rpm) |
| |
| Emissions / Emissions |
CO at fast-idle speed |
< 0.3 (%) |
| |
| Emissions / Emissions |
Oil temperature during test |
80 (°C) |
| |
| Emissions / Emissions |
Lambda |
0.95 - 1.09 |
| |
| Emissions / Emissions |
Lambda change (Delta Lambda) |
0.03 |
| |
| Emissions / Emissions |
Catalytic converter conditioning |
3 / 3000 (min/rpm ) |
| |
| Emissions / Emissions |
HC |
200 (ppm) |
At fast-idle speed | |
| Emissions / Emissions |
Manual transmission, EURO 4 |
|
| |
| Emissions / Emissions |
Fuel consumption, combined usage |
7.90 - 8.00 (l/100 km) |
| |
| Emissions / Emissions |
Fuel consumption, extra-urban driving |
5.80 - 5.90 (l/100 km) |
| |
| Emissions / Emissions |
Fuel consumption, urban driving |
11.40 - 11.60 (l/100 km) |
| |
| Emissions / Emissions |
Emission code |
Euro 4 |
| |
| Emissions / Emissions |
Emission standard |
70/220*1999/102B (2001-06-21 ->) |
| |
| Emissions / Emissions |
CO2 average |
189 - 193 (g/km) |
| |
| Emissions / Emissions |
CO |
0.328 - 0.372 (g/km) |
| |
| Emissions / Emissions |
HC |
0.067 - 0.084 (g/km) |
| |
| Emissions / Emissions |
NOx |
0.061 - 0.066 (g/km) |
| |
| Emissions / Emissions |
HC NOx |
- |
| |
| Emissions / Emissions |
Hatchback, Manual transmission, EURO 4 |
|
| |
| Emissions / Emissions |
Fuel consumption, combined usage |
7.70 - 8.00 (l/100 km) |
| |
| Emissions / Emissions |
Fuel consumption, extra-urban driving |
5.60 - 5.90 (l/100 km) |
| |
| Emissions / Emissions |
Fuel consumption, urban driving |
11.30 - 11.60 (l/100 km) |
| |
| Emissions / Emissions |
Emission code |
Euro 4 |
| |
| Emissions / Emissions |
Emission standard |
70/220*1999/102B (2000-08-25 ->) |
| |
| Emissions / Emissions |
CO2 average |
184 - 192 (g/km) |
| |
| Emissions / Emissions |
CO |
0.325 - 0.372 (g/km) |
| |
| Emissions / Emissions |
HC |
0.067 - 0.085 (g/km) |
| |
| Emissions / Emissions |
NOx |
0.053 - 0.066 (g/km) |
| |
| Emissions / Emissions |
HC NOx |
0.137 (g/km) |
| |
| Emissions / Emissions |
Saloon, Manual transmission, EURO 4 |
|
| |
| Emissions / Emissions |
Fuel consumption, combined usage |
7.70 - 7.90 (l/100 km) |
| |
| Emissions / Emissions |
Fuel consumption, extra-urban driving |
5.60 - 5.80 (l/100 km) |
| |
| Emissions / Emissions |
Fuel consumption, urban driving |
11.30 - 11.50 (l/100 km) |
| |
| Emissions / Emissions |
Emission code |
Euro 4 |
| |
| Emissions / Emissions |
Emission standard |
70/220*1999/102B (2001-06-21 ->) |
| |
| Emissions / Emissions |
CO2 average |
184 - 191 (g/km) |
| |
| Emissions / Emissions |
CO |
0.328 - 0.372 (g/km) |
| |
| Emissions / Emissions |
HC |
0.067 - 0.084 (g/km) |
| |
| Emissions / Emissions |
NOx |
0.061 - 0.066 (g/km) |
| |
| Emissions / Emissions |
HC NOx |
- |
| |
| Engine (general) / Engine (general) |
Engine |
|
| |
| Engine (general) / Engine (general) |
Engine code |
CHBB |
| |
| Engine (general) / Engine (general) |
Capacity |
1796 (cc) |
| |
| Engine (general) / Engine (general) |
Engine speed at maximum power |
6000 (rpm) |
| |
| Engine (general) / Engine (general) |
Number of cylinders |
4 |
| |
| Engine (general) / Engine (general) |
Valves per cylinder |
4 |
| |
| Engine (specifications) / Engine (specifications) |
Engine |
|
| |
| Engine (specifications) / Engine (specifications) |
Engine management (make and type) |
SFI / EEC-V |
| |
| Engine (specifications) / Engine (specifications) |
Firing order |
1 - 3 - 4 - 2 |
| |
| Engine (specifications) / Engine (specifications) |
Firing order |
1 - 3 - 4 - 2 |
| |
| Engine (specifications) / Engine (specifications) |
Timing, stroboscopic (BTDC) |
- |
Not adjustable | |
| Engine (specifications) / Engine (specifications) |
Idle speed |
650 - 750 (rpm) |
Not adjustable | |
| Engine (specifications) / Engine (specifications) |
Injection pressure/system pressure |
3.6 - 4.0 (bar) |
| |
| Engine (specifications) / Engine (specifications) |
Spark plug gap |
1.3 (mm) |
| |
| Engine (specifications) / Engine (specifications) |
Number of spark plugs |
4 |
| |
| Engine (specifications) / Engine (specifications) |
Oil pressure |
3.5 / 2000 (bar/rpm) |
| |
| Engine (specifications) / Engine (specifications) |
Drive belt layout |
|
|  |
| Torque settings / Flywheel |
Renew the bolts |
|
| |
| Torque settings / Flywheel |
Stage 1 |
50 (Nm) |
| |
| Torque settings / Flywheel |
Stage 2 |
80 (Nm) |
| |
| Torque settings / Flywheel |
Stage 3 |
112 (Nm) |
| |
| Capacities / Manual transmission |
Gearbox refill |
1.75 (l) |
| |
| Capacities / Manual transmission |
Plug location |
|
Drain plug |  |
| Capacities / Manual transmission |
Plug location |
|
Filler/level plug |  |
| Capacities / Manual transmission |
Gearbox refill |
1.9 (l) |
| |
| Capacities / Manual transmission |
Plug location |
|
Drain plug |  |
| Capacities / Manual transmission |
Plug location |
|
Filler/level plug |  |
| Wheels and tyres / Spare tyre size |
Spare tyre pressure |
4.2 (bar) |
| |
| Wheels and tyres / Spare tyre size |
Spare tyre pressure |
4.2 (bar) |
| |
| Wheels and tyres / Spare tyre size |
Spare tyre pressure |
4.2 (bar) |
| |
| Steering and wheel alignment / Steering and wheel alignment |
Suspension : General data |
|
| |
| Steering and wheel alignment / Steering and wheel alignment |
|
|
| |
| Steering and wheel alignment / Steering and wheel alignment |
Wheelbase |
2754 (mm) |
| |
| Steering and wheel alignment / Steering and wheel alignment |
Vehicle condition |
|
Unloaded |  |
| Steering and wheel alignment / Steering and wheel alignment |
(5 doors, 4 doors) |
|
| |
| Steering and wheel alignment / Steering and wheel alignment |
Toe-out, front |
0° 00' ± 0° 08' (°) |
Total | |
| Steering and wheel alignment / Steering and wheel alignment |
Toe-in, rear |
0° 17' ± 0° 08' (°) |
Total | |
| Steering and wheel alignment / Steering and wheel alignment |
Estate, Standard suspension |
|
| |
| Steering and wheel alignment / Steering and wheel alignment |
Toe-out, front |
0° 00' ± 0° 08' (°) |
Total | |
| Steering and wheel alignment / Steering and wheel alignment |
Toe-in, rear |
0° 17' ± 0° 08' (°) |
Total | |
| Steering and wheel alignment / Steering and wheel alignment |
Estate, Self-levelling suspension |
|
| |
| Steering and wheel alignment / Steering and wheel alignment |
Toe-out, front |
0° 00' ± 0° 08' (°) |
Total | |
| Steering and wheel alignment / Steering and wheel alignment |
Toe-in, rear |
0° 17' ± 0° 08' (°) |
Total | |
| Torque settings / Torque settings |
Engine |
|
| |
| Torque settings / Torque settings |
Note: Always renew stretch bolts and self-locking nuts |
|
| |
| Torque settings / Torque settings |
Valve cover |
10 (Nm) |
| |
| Torque settings / Torque settings |
Big-end bearing cap |
|
Note: Do not dismantle the crankshaft and lower block assembly | |
| Torque settings / Torque settings |
Main bearing cap |
|
Note: Do not dismantle the crankshaft and lower block assembly | |
| Torque settings / Torque settings |
Sump |
25 (Nm) |
| |
| Torque settings / Torque settings |
Engine oil drain plug |
28 (Nm) |
| |
| Torque settings / Torque settings |
Spark plugs |
12 (Nm) |
| |
| Torque settings / Torque settings |
Oxygen sensor |
47 (Nm) |
| |
| Torque settings / Torque settings |
Starter motor |
25 (Nm) |
| |
| Torque settings / Torque settings |
Alternator |
48 (Nm) |
| |
| Torque settings / Torque settings |
Camshaft gearwheel |
72 (Nm) |
| |
| Torque settings / Torque settings |
Ancillary drive belt idler pulley |
25 (Nm) |
| |
| Torque settings / Torque settings |
Knock sensor |
20 (Nm) |
| |
| Torque settings / Torque settings |
Exhaust manifold |
48 (Nm) |
| |
| Torque settings / Torque settings |
Inlet manifold |
18 (Nm) |
| |
| Torque settings / Torque settings |
Ignition coil |
10 (Nm) |
| |
| Torque settings / Torque settings |
Coolant pump |
10 (Nm) |
| |
| Torque settings / Torque settings |
Coolant pump pulley |
25 (Nm) |
| |
| Torque settings / Torque settings |
Rear disc brakes |
|
| |
| Torque settings / Torque settings |
Rear brake caliper guide bolt |
30 (Nm) |
| |
| Torque settings / Torque settings |
Manual transmission, MMT6, Number of gears 6-speed |
|
| |
| Torque settings / Torque settings |
Manual transmission filler plug |
35 (Nm) |
| |
| Torque settings / Torque settings |
Manual transmission drain plug |
35 (Nm) |
| |
| Torque settings / Torque settings |
Clutch pressure plate |
29 (Nm) |
Renew the bolts | |
| Torque settings / Torque settings |
FORD, Manual transmission, MTX75, Number of gears 5-speed |
|
| |
| Torque settings / Torque settings |
Manual transmission filler plug |
45 (Nm) |
| |
| Torque settings / Torque settings |
Manual transmission drain plug |
45 (Nm) |
| |
| Torque settings / Torque settings |
Clutch pressure plate |
29 (Nm) |
Renew the bolts | |
| Torque settings / Torque settings |
Suspension : General data |
|
| |
| Torque settings / Torque settings |
Note: Always renew stretch bolts and self-locking nuts |
|
| |
| Torque settings / Torque settings |
Front drive shaft to wheel bearing housing |
290 (Nm) |
| |
| Torque settings / Torque settings |
Rear wheel bearing unit to axle |
70 (Nm) |
| |
| Torque settings / Torque settings |
2000 |
|
| |
| Torque settings / Torque settings |
Wheel nuts |
90 (Nm) |
Steel wheels (gold nuts) | |
| Torque settings / Torque settings |
Wheel nuts |
130 (Nm) |
Steel wheels (silver nuts) | |
| Torque settings / Torque settings |
Wheel nuts |
130 (Nm) |
Alloy wheels | |
| Torque settings / Torque settings |
Wheel nuts |
130 (Nm) |
Steel wheels (5-spoke) | |
| Torque settings / Torque settings |
Wheel nuts |
130 (Nm) |
Locking nut | |
| Torque settings / Torque settings |
Wheel nuts |
110 (Nm) |
Modular wheels | |
| Torque settings / Torque settings |
2001 |
|
| |
| Torque settings / Torque settings |
Wheel nuts |
90 (Nm) |
Steel wheels (gold nuts) | |
| Torque settings / Torque settings |
Wheel nuts |
130 (Nm) |
Steel wheels (silver nuts) | |
| Torque settings / Torque settings |
Wheel nuts |
130 (Nm) |
Alloy wheels | |
| Torque settings / Torque settings |
Wheel nuts |
130 (Nm) |
Steel wheels (5-spoke) | |
| Torque settings / Torque settings |
Wheel nuts |
130 (Nm) |
Locking nut | |
| Torque settings / Torque settings |
Wheel nuts |
90 (Nm) |
Modular wheels | |
| Torque settings / Torque settings |
(2002 - 2006) |
|
| |
| Torque settings / Torque settings |
Wheel nuts |
90 (Nm) |
Steel wheels (gold nuts) | |
| Torque settings / Torque settings |
Wheel nuts |
130 (Nm) |
Steel wheels (silver nuts) | |
| Torque settings / Torque settings |
Wheel nuts |
130 (Nm) |
Alloy wheels | |
| Torque settings / Torque settings |
Wheel nuts |
130 (Nm) |
Steel wheels (5-spoke) | |
| Torque settings / Torque settings |
Wheel nuts |
130 (Nm) |
Locking nut | |
| Torque settings / Torque settings |
Wheel nuts |
110 (Nm) |
Modular wheels | |
| Torque settings / Torque settings |
Steering |
|
| |
| Torque settings / Torque settings |
Note: Always renew stretch bolts and self-locking nuts |
|
| |
| Torque settings / Torque settings |
Power steering pump |
18 (Nm) |
| |
| Torque settings / Torque settings |
Steering wheel |
45 (Nm) |
| |
| Torque settings / Torque settings |
Steering: Refer to 'Technical drawings' |
|
| |
| Torque settings / Torque settings |
Air conditioning |
|
| |
| Torque settings / Torque settings |
Air-conditioning compressor |
25 (Nm) |
| |
| Wheels and tyres / Tyre size |
Front tyre pressure |
2.1 - 2.4 (bar) |
Speed 0 - 160 (km/h)/0 - 100 (mph) | |
| Wheels and tyres / Tyre size |
Front tyre pressure |
2.4 - 2.7 (bar) |
Speed 160 (km/h)/100 (mph) or more | |
| Wheels and tyres / Tyre size |
Rear tyre pressure |
2.1 - 2.8 (bar) |
Speed 0 - 160 (km/h)/0 - 100 (mph) | |
| Wheels and tyres / Tyre size |
Rear tyre pressure |
2.4 - 3.0 (bar) |
Speed 160 (km/h)/100 (mph) or more | |
| Wheels and tyres / Tyre size |
Front tyre pressure |
2.3 - 2.5 (bar) |
Speed 0 - 160 (km/h)/0 - 100 (mph) | |
| Wheels and tyres / Tyre size |
Front tyre pressure |
2.5 - 2.7 (bar) |
Speed 160 (km/h)/100 (mph) or more | |
| Wheels and tyres / Tyre size |
Rear tyre pressure |
2.1 - 2.8 (bar) |
Speed 0 - 160 (km/h)/0 - 100 (mph) | |
| Wheels and tyres / Tyre size |
Rear tyre pressure |
2.4 - 3.1 (bar) |
Speed 160 (km/h)/100 (mph) or more | |
| Wheels and tyres / Tyre size |
Front tyre pressure |
2.1 - 2.5 (bar) |
Speed 0 - 160 (km/h)/0 - 100 (mph) | |
| Wheels and tyres / Tyre size |
Front tyre pressure |
2.4 - 2.7 (bar) |
Speed 160 (km/h)/100 (mph) or more | |
| Wheels and tyres / Tyre size |
Rear tyre pressure |
2.1 - 2.8 (bar) |
Speed 0 - 160 (km/h)/0 - 100 (mph) | |
| Wheels and tyres / Tyre size |
Rear tyre pressure |
2.4 - 3.1 (bar) |
Speed 160 (km/h)/100 (mph) or more | |
| Wheels and tyres / Tyre size |
Front tyre pressure |
2.2 - 2.4 (bar) |
Speed 0 - 160 (km/h)/0 - 100 (mph) | |
| Wheels and tyres / Tyre size |
Front tyre pressure |
2.2 - 2.7 (bar) |
Speed 160 (km/h)/100 (mph) or more | |
| Wheels and tyres / Tyre size |
Rear tyre pressure |
2.1 - 2.9 (bar) |
Speed 0 - 160 (km/h)/0 - 100 (mph) | |
| Wheels and tyres / Tyre size |
Rear tyre pressure |
2.2 - 3.0 (bar) |
Speed 160 (km/h)/100 (mph) or more | |
| Engine (specifications) / Valve clearance |
Cold |
|
| |
| Engine (specifications) / Valve clearance |
Inlet |
0.22 - 0.28 (mm) |
| |
| Engine (specifications) / Valve clearance |
Exhaust |
0.27 - 0.33 (mm) |
| |
| Wheels and tyres / Wheels and tyres |
2000 |
|
| |
| Wheels and tyres / Wheels and tyres |
Pitch circle diameter (PCD) |
5x108 |
| |
| Wheels and tyres / Wheels and tyres |
Speed index, minimum |
V |
Based on the maximum speed as listed in the European Type Approval data sheets | |
| Wheels and tyres / Wheels and tyres |
2001 |
|
| |
| Wheels and tyres / Wheels and tyres |
Pitch circle diameter (PCD) |
5x108 |
| |
| Wheels and tyres / Wheels and tyres |
Speed index, minimum |
H |
Based on the maximum speed as listed in the European Type Approval data sheets | |
| Wheels and tyres / Wheels and tyres |
(2002 - 2006) |
|
| |
| Wheels and tyres / Wheels and tyres |
Pitch circle diameter (PCD) |
5x108 |
| |
| Wheels and tyres / Wheels and tyres |
Wheels and tyres |
|
| |