| Air conditioning / Air conditioning |
Air conditioning : General data |
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| Air conditioning / Air conditioning |
Dust and pollen filter location |
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| Capacities / Air conditioning |
Plug location |
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High-pressure connecting pipe (H); low-pressure connecting pipe (L) |  |
| Capacities / Automatic transmission |
Gearbox refill |
6.5 (l) |
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| Capacities / Automatic transmission |
Plug location |
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Drain plug |  |
| Capacities / Automatic transmission |
Plug location |
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Filler plug |  |
| Electrical / Battery location |
Engine compartment |
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| Torque settings / Big-end bearing cap |
Stage 1 |
25 (Nm) |
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| Torque settings / Big-end bearing cap |
Stage 2 |
60 (°) |
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| Brakes / Brakes |
Brakes : General data |
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| Brakes / Brakes |
Parking brake adjustment |
5 (Notches) |
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| Brakes / Brakes |
Front disc brakes |
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| Brakes / Brakes |
Disc diameter, front |
321.0 (mm) |
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| Brakes / Brakes |
Disc thickness, front |
30.0 (mm) |
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| Brakes / Brakes |
Disc thickness, front, minimum |
27.0 (mm) |
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| Brakes / Brakes |
Brake pad thickness, front |
12.0 (mm) |
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| Brakes / Brakes |
Brake pad thickness, front, minimum |
2.0 (mm) |
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| Brakes / Brakes |
Disc run-out, maximum |
0.1 (mm) |
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| Brakes / Brakes |
Rear disc brakes |
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| Brakes / Brakes |
Disc diameter, rear |
292.0 (mm) |
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| Brakes / Brakes |
Disc thickness, rear |
12.0 (mm) |
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| Brakes / Brakes |
Disc thickness, rear, minimum |
10.0 (mm) |
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| Brakes / Brakes |
Brake pad thickness, rear |
10.25 (mm) |
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| Brakes / Brakes |
Brake pad thickness, rear, minimum |
2.0 (mm) |
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| Brakes / Brakes |
Disc run-out, maximum |
0.1 (mm) |
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| Steering and wheel alignment / Camber, front |
Maximum difference between the left-hand side and right-hand side |
0°00' ± 45' (°) |
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| Steering and wheel alignment / Camber, rear |
Maximum difference between the left-hand side and right-hand side |
0°00' ± 36' (°) |
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| Capacities / Capacities |
Engine |
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| Capacities / Capacities |
Engine sump, including filter |
4.5 (l) |
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| Capacities / Capacities |
Cooling system |
9.0 (l) |
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| Capacities / Capacities |
Brakes : General data |
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| Capacities / Capacities |
Brake system |
1.0 (l) |
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| Capacities / Capacities |
Manual transmission, F40, Number of gears 6-speed |
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| Capacities / Capacities |
Automatic transmission, AF40, Number of gears 6-speed |
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| Capacities / Capacities |
Air conditioning : General data |
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| Capacities / Capacities |
Air-conditioning compressor oil, system total |
125 (ml) |
Up to 12/2016 | |
| Capacities / Capacities |
Air-conditioning compressor oil, system total |
120 (ml) |
From 01/2017 | |
| Capacities / Capacities |
With R1234yf refrigerant |
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| Capacities / Capacities |
Refrigerant |
590 (g) |
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| Capacities / Capacities |
With R134a refrigerant |
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| Capacities / Capacities |
Refrigerant |
630 (g) |
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| Steering and wheel alignment / Castor, front |
Maximum difference between the left-hand side and right-hand side |
0°00' ± 45' (°) |
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| Cooling system / Cooling system |
Engine |
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| Cooling system / Cooling system |
Thermostat opening temperature |
88 (°C) |
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| Torque settings / Cylinder head |
Renew the bolts |
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| Torque settings / Cylinder head |
Stage 1 |
20 (Nm) |
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| Torque settings / Cylinder head |
Stage 2 |
65 (Nm) |
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| Torque settings / Cylinder head |
Stage 3 |
90 (°) |
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| Torque settings / Cylinder head |
Stage 4 |
90 (°) |
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| Torque settings / Cylinder head |
Stage 5 |
90 (°) |
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| Torque settings / Cylinder head |
Renew the bolts |
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| Torque settings / Cylinder head |
Stage 1 |
20 (Nm) |
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| Torque settings / Cylinder head |
Stage 2 |
65 (Nm) |
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| Torque settings / Cylinder head |
Stage 3 |
90 (°) |
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| Torque settings / Cylinder head |
Stage 4 |
90 (°) |
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| Torque settings / Cylinder head |
Stage 5 |
90 (°) |
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| Torque settings / Cylinder head |
Stage 6 |
90 (°) |
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| Engine (general) / Distribution type |
Timing belt |
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| Electrical / Electrical |
Electrical system |
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| Electrical / Electrical |
Alternator |
120 / 140 (A) |
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| Electrical / Electrical |
Battery capacity |
70 / 80 (Ah) |
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| Emissions / Emissions |
Engine |
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| Emissions / Emissions |
Idle speed, minimum |
770 (rpm) |
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| Emissions / Emissions |
Idle speed, maximum |
930 (rpm) |
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| Emissions / Emissions |
Oil temperature during test |
> 60 (°C) |
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| Emissions / Emissions |
Minimum no-load governed speed |
5000 (rpm) |
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| Emissions / Emissions |
Maximum no-load governed speed |
5100 (rpm) |
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| Emissions / Emissions |
Corrected smoke absorption value |
0.5 (m-1) |
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| Engine (general) / Engine (general) |
Engine |
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| Engine (general) / Engine (general) |
Engine code |
A 20 DTH (LBS) |
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| Engine (general) / Engine (general) |
Capacity |
1956 (cc) |
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| Engine (general) / Engine (general) |
Number of cylinders |
4 |
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| Engine (general) / Engine (general) |
Valves per cylinder |
4 |
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| Engine (general) / Engine (general) |
Note: The coolant pump is timing-belt driven |
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| Engine (specifications) / Engine (specifications) |
Engine |
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| Engine (specifications) / Engine (specifications) |
Firing order |
1-3-4-2 |
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| Engine (specifications) / Engine (specifications) |
Idle speed |
850 (rpm) |
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| Engine (specifications) / Engine (specifications) |
Oil pressure |
> 1.0 / 850 (bar/rpm) |
With standard oil pump | |
| Engine (specifications) / Engine (specifications) |
Oil pressure |
> 4.0 / 4000 (bar/rpm) |
With standard oil pump | |
| Engine (specifications) / Engine (specifications) |
Oil pressure |
> 1.3 / 850 (bar/rpm) |
With variable displacement oil pump |  |
| Engine (specifications) / Engine (specifications) |
Oil pressure |
1.9 - 2.3 / 1500 - 2500 (bar/rpm) |
With variable displacement oil pump | |
| Engine (specifications) / Engine (specifications) |
Oil pressure |
2.4 - 4.2 / 3000 - 4500 (bar/rpm) |
With variable displacement oil pump | |
| Engine (specifications) / Engine (specifications) |
Drive belt layout |
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| Torque settings / Front brake caliper carrier |
Stage 1 |
150 (Nm) |
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| Torque settings / Front brake caliper carrier |
Stage 2 |
45 - 60 (°) |
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| Torque settings / Front drive shaft to wheel bearing housing |
Renew the nut |
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| Torque settings / Front drive shaft to wheel bearing housing |
Stage 1 |
150 (Nm) |
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| Torque settings / Front drive shaft to wheel bearing housing |
Stage 2 |
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Loosen | |
| Torque settings / Front drive shaft to wheel bearing housing |
Stage 3 |
250 (Nm) |
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| Engine (specifications) / Fuel system |
Common rail |
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| Torque settings / Main bearing cap |
Stage 1 |
25 (Nm) |
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| Torque settings / Main bearing cap |
Stage 2 |
100 (°) |
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| Capacities / Manual transmission |
Gearbox refill after overhaul |
1.8 (l) |
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| Capacities / Manual transmission |
Gearbox refill |
1.7 (l) |
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| Capacities / Manual transmission |
Plug location |
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Drain plug | |
| Capacities / Manual transmission |
Plug location |
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Filler plug |  |
| Torque settings / Rear brake caliper carrier |
Stage 1 |
100 (Nm) |
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| Torque settings / Rear brake caliper carrier |
Stage 2 |
60 - 75 (°) |
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| Torque settings / Rear hub |
Renew the bolts |
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| Torque settings / Rear hub |
Stage 1 |
50 (Nm) |
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| Torque settings / Rear hub |
Stage 2 |
40 (°) |
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| Wheels and tyres / Spare tyre size |
Spare tyre pressure |
4.2 (bar) |
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| Steering and wheel alignment / Steering and wheel alignment |
Suspension |
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| Steering and wheel alignment / Steering and wheel alignment |
Vehicle condition |
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Unloaded |  |
| Steering and wheel alignment / Steering and wheel alignment |
Toe-in, front |
0°01' ± 12' (°) |
Total | |
| Steering and wheel alignment / Steering and wheel alignment |
Toe-in, rear |
0°12' ± 24' (°) |
Total | |
| Wheels and tyres / This vehicle is fitted with direct TPMS |
Note: Do not damage the tyre pressure sensors in the wheels |
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| Torque settings / Torque settings |
Engine |
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| Torque settings / Torque settings |
Note: Always renew stretch bolts and self-locking nuts |
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| Torque settings / Torque settings |
Valve cover |
25 (Nm) |
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| Torque settings / Torque settings |
Sump |
9 (Nm) |
M6 | |
| Torque settings / Torque settings |
Sump |
25 (Nm) |
M8 | |
| Torque settings / Torque settings |
Engine oil drain plug |
20 (Nm) |
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| Torque settings / Torque settings |
Oil filter |
25 (Nm) |
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| Torque settings / Torque settings |
Injector |
25 |
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| Torque settings / Torque settings |
Glow plugs |
10 (9mm) (Nm) |
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| Torque settings / Torque settings |
Glow plugs |
11 (12mm) (Nm) |
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| Torque settings / Torque settings |
Starter motor |
22 (Nm) |
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| Torque settings / Torque settings |
Alternator |
60 (Nm) |
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| Torque settings / Torque settings |
Camshaft bearing caps |
25 (Nm) |
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| Torque settings / Torque settings |
Camshaft gearwheel |
130 (Nm) |
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| Torque settings / Torque settings |
Camshaft position sensor |
9 (Nm) |
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| Torque settings / Torque settings |
Crankshaft pulley |
25 (Nm) |
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| Torque settings / Torque settings |
Exhaust manifold |
20 (Nm) |
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| Torque settings / Torque settings |
Inlet manifold |
25 (Nm) |
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| Torque settings / Torque settings |
Coolant pump |
25 (Nm) |
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| Torque settings / Torque settings |
Fuel rail |
25 (Nm) |
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| Torque settings / Torque settings |
Engine/gearbox mounts |
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| Torque settings / Torque settings |
Front disc brakes |
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| Torque settings / Torque settings |
Front brake caliper guide bolt |
28 (Nm) |
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| Torque settings / Torque settings |
Brake hose to caliper |
40 (Nm) |
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| Torque settings / Torque settings |
Rear disc brakes |
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| Torque settings / Torque settings |
Rear brake caliper guide bolt |
28 (Nm) |
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| Torque settings / Torque settings |
Brake hose to caliper |
40 (Nm) |
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| Torque settings / Torque settings |
Manual transmission, F40, Number of gears 6-speed |
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| Torque settings / Torque settings |
Manual transmission filler plug |
30 (Nm) |
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| Torque settings / Torque settings |
Manual transmission drain plug |
50 |
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| Torque settings / Torque settings |
Clutch pressure plate |
25 (Nm) |
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| Torque settings / Torque settings |
Automatic transmission, AF40, Number of gears 6-speed |
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| Torque settings / Torque settings |
Automatic transmission filler plug |
40 (Nm) |
Renew the seal | |
| Torque settings / Torque settings |
Automatic transmission level plug |
8 (Nm) |
Renew the seal | |
| Torque settings / Torque settings |
Automatic transmission drain plug |
50 (Nm) |
Renew the seal | |
| Torque settings / Torque settings |
Torque converter |
60 (Nm) |
To flexplate | |
| Torque settings / Torque settings |
Suspension |
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| Torque settings / Torque settings |
Note: Always renew stretch bolts and self-locking nuts |
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| Torque settings / Torque settings |
Suspension: Refer to 'Technical drawings' |
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| Torque settings / Torque settings |
Wheels and tyres |
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| Torque settings / Torque settings |
Wheel nuts |
140 (Nm) |
Clean the contact surfaces and wheel bolts/nuts; lightly grease the hub centre only but do not grease the wheel bolts/nuts | |
| Torque settings / Torque settings |
Tyre pressure sensor |
8 (Nm) |
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| Torque settings / Torque settings |
Air conditioning : General data |
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| Torque settings / Torque settings |
Air-conditioning compressor |
22 (Nm) |
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| Torque settings / Turbocharger |
Renew the gasket |
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| Torque settings / Turbocharger oil return line |
Renew the gasket |
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| Torque settings / Turbocharger oil return line |
Renew the gasket |
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| Torque settings / Turbocharger oil supply line |
Renew the gasket |
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| Wheels and tyres / Tyre size |
Front tyre pressure |
2.5 (bar) |
'Comfort' tyre pressure | |
| Wheels and tyres / Tyre size |
Front tyre pressure |
2.8 (bar) |
For reduced fuel consumption | |
| Wheels and tyres / Tyre size |
Rear tyre pressure |
2.3 (bar) |
'Comfort' tyre pressure | |
| Wheels and tyres / Tyre size |
Rear tyre pressure |
2.8 (bar) |
For reduced fuel consumption | |
| Wheels and tyres / Tyre size |
Wheel offset (ET) |
41 (mm) |
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| Wheels and tyres / Tyre size |
Rim size |
7Jx17 |
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| Wheels and tyres / Tyre size |
Front tyre pressure |
2.5 (bar) |
'Comfort' tyre pressure | |
| Wheels and tyres / Tyre size |
Front tyre pressure |
2.8 (bar) |
For reduced fuel consumption | |
| Wheels and tyres / Tyre size |
Rear tyre pressure |
2.3 (bar) |
'Comfort' tyre pressure | |
| Wheels and tyres / Tyre size |
Rear tyre pressure |
2.8 (bar) |
For reduced fuel consumption | |
| Wheels and tyres / Tyre size |
Wheel offset (ET) |
41 (mm) |
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| Wheels and tyres / Tyre size |
Rim size |
7Jx17 |
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| Wheels and tyres / Tyre size |
Front tyre pressure |
2.5 (bar) |
'Comfort' tyre pressure | |
| Wheels and tyres / Tyre size |
Front tyre pressure |
2.8 (bar) |
For reduced fuel consumption | |
| Wheels and tyres / Tyre size |
Rear tyre pressure |
2.3 (bar) |
'Comfort' tyre pressure | |
| Wheels and tyres / Tyre size |
Rear tyre pressure |
2.8 (bar) |
For reduced fuel consumption | |
| Wheels and tyres / Tyre size |
Wheel offset (ET) |
41 (mm) |
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| Wheels and tyres / Tyre size |
Rim size |
7.5Jx18 |
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| Wheels and tyres / Tyre size |
Front tyre pressure |
2.5 (bar) |
'Comfort' tyre pressure | |
| Wheels and tyres / Tyre size |
Front tyre pressure |
2.8 (bar) |
For reduced fuel consumption | |
| Wheels and tyres / Tyre size |
Rear tyre pressure |
2.3 (bar) |
'Comfort' tyre pressure | |
| Wheels and tyres / Tyre size |
Rear tyre pressure |
2.8 (bar) |
For reduced fuel consumption | |
| Wheels and tyres / Tyre size |
Wheel offset (ET) |
41 (mm) |
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| Wheels and tyres / Tyre size |
Rim size |
7.5Jx8 |
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| Wheels and tyres / Tyre size |
Front tyre pressure |
2.5 (bar) |
'Comfort' tyre pressure | |
| Wheels and tyres / Tyre size |
Front tyre pressure |
2.8 (bar) |
For reduced fuel consumption | |
| Wheels and tyres / Tyre size |
Rear tyre pressure |
2.3 (bar) |
'Comfort' tyre pressure | |
| Wheels and tyres / Tyre size |
Rear tyre pressure |
2.8 (bar) |
For reduced fuel consumption | |
| Wheels and tyres / Tyre size |
Wheel offset (ET) |
36 (mm) |
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| Wheels and tyres / Tyre size |
Rim size |
8 Jx19 |
| |
| Wheels and tyres / Tyre size |
Front tyre pressure |
2.5 (bar) |
'Comfort' tyre pressure | |
| Wheels and tyres / Tyre size |
Front tyre pressure |
2.8 (bar) |
For reduced fuel consumption | |
| Wheels and tyres / Tyre size |
Rear tyre pressure |
2.3 (bar) |
'Comfort' tyre pressure | |
| Wheels and tyres / Tyre size |
Rear tyre pressure |
2.8 (bar) |
For reduced fuel consumption | |
| Wheels and tyres / Tyre size |
Wheel offset (ET) |
41 (mm) |
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| Wheels and tyres / Tyre size |
Rim size |
8.5Jx20 |
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| Wheels and tyres / Tyre size |
Front tyre pressure |
2.5 (bar) |
'Comfort' tyre pressure | |
| Wheels and tyres / Tyre size |
Front tyre pressure |
2.8 (bar) |
For reduced fuel consumption | |
| Wheels and tyres / Tyre size |
Rear tyre pressure |
2.3 (bar) |
'Comfort' tyre pressure | |
| Wheels and tyres / Tyre size |
Rear tyre pressure |
2.8 (bar) |
For reduced fuel consumption | |
| Wheels and tyres / Tyre size |
Wheel offset (ET) |
44 (mm) |
| |
| Wheels and tyres / Tyre size |
Rim size |
7Jx17 |
| |
| Wheels and tyres / Tyre size |
Front tyre pressure |
2.5 (bar) |
'Comfort' tyre pressure | |
| Wheels and tyres / Tyre size |
Front tyre pressure |
2.8 (bar) |
For reduced fuel consumption | |
| Wheels and tyres / Tyre size |
Rear tyre pressure |
2.3 (bar) |
'Comfort' tyre pressure | |
| Wheels and tyres / Tyre size |
Rear tyre pressure |
2.8 (bar) |
For reduced fuel consumption | |
| Wheels and tyres / Tyre size |
Wheel offset (ET) |
44 (mm) |
| |
| Wheels and tyres / Tyre size |
Rim size |
7Jx17 |
| |
| Wheels and tyres / Tyre size |
Front tyre pressure |
2.5 (bar) |
'Comfort' tyre pressure | |
| Wheels and tyres / Tyre size |
Front tyre pressure |
2.8 (bar) |
For reduced fuel consumption | |
| Wheels and tyres / Tyre size |
Rear tyre pressure |
2.3 (bar) |
'Comfort' tyre pressure | |
| Wheels and tyres / Tyre size |
Rear tyre pressure |
2.8 (bar) |
For reduced fuel consumption | |
| Wheels and tyres / Tyre size |
Wheel offset (ET) |
41 (mm) |
| |
| Wheels and tyres / Tyre size |
Rim size |
7.5Jx18 |
| |
| Wheels and tyres / Tyre size |
Front tyre pressure |
2.5 (bar) |
'Comfort' tyre pressure | |
| Wheels and tyres / Tyre size |
Front tyre pressure |
2.8 (bar) |
For reduced fuel consumption | |
| Wheels and tyres / Tyre size |
Rear tyre pressure |
2.3 (bar) |
'Comfort' tyre pressure | |
| Wheels and tyres / Tyre size |
Rear tyre pressure |
2.8 (bar) |
For reduced fuel consumption | |
| Wheels and tyres / Tyre size |
Wheel offset (ET) |
41 (mm) |
| |
| Wheels and tyres / Tyre size |
Rim size |
7.5Jx8 |
| |
| Wheels and tyres / Tyre size |
Front tyre pressure |
2.5 (bar) |
'Comfort' tyre pressure | |
| Wheels and tyres / Tyre size |
Front tyre pressure |
2.8 (bar) |
For reduced fuel consumption | |
| Wheels and tyres / Tyre size |
Rear tyre pressure |
2.3 (bar) |
'Comfort' tyre pressure | |
| Wheels and tyres / Tyre size |
Rear tyre pressure |
2.8 (bar) |
For reduced fuel consumption | |
| Wheels and tyres / Tyre size |
Wheel offset (ET) |
36 (mm) |
| |
| Wheels and tyres / Tyre size |
Rim size |
8Jx19 |
| |
| Wheels and tyres / Tyre size |
Front tyre pressure |
2.5 (bar) |
'Comfort' tyre pressure | |
| Wheels and tyres / Tyre size |
Front tyre pressure |
2.8 (bar) |
For reduced fuel consumption | |
| Wheels and tyres / Tyre size |
Rear tyre pressure |
2.3 (bar) |
'Comfort' tyre pressure | |
| Wheels and tyres / Tyre size |
Rear tyre pressure |
2.8 (bar) |
For reduced fuel consumption | |
| Wheels and tyres / Tyre size |
Wheel offset (ET) |
41 (mm) |
| |
| Wheels and tyres / Tyre size |
Rim size |
8.5Jx20 |
| |
| Engine (specifications) / Valve clearance |
Hydraulic |
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| Wheels and tyres / Wheels and tyres |
Wheels and tyres |
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| Wheels and tyres / Wheels and tyres |
2013 |
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| Wheels and tyres / Wheels and tyres |
(2014 - ) |
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